Land Rover Series III 2¼ litre 4 cylinder Petrol & Diesel Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
Land Rover Series III 2¼ litre 4 cylinder Petrol & Diesel Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 368
Downloadable : Yes
File Type : PDF
Size: 23.9 MB
DESCRIPTION:
INTRODUCTION:
Each operation is followed Ьу the number allocated to it in а master index. The number consists of six digits aпanged in three pairs. The master index of operations has been compiled for universal application to vehicles manufactured Ьу British Leyland Motor Corporation and therefore continuity of the numbering sequence is not maintained throughout the manual.
- Each instruction within an operation has а sequence number, and to complete the operation in the minimum time it is essential that these instructions are performed in numerical sequence commencing at 1 unless otherwise stated. Where applicaЫe, the sequence numbers identify the components in the appropriate illustration.
- Where performance of an operation requires the use of а service tool, the tool number is quoted under the operation heading and is repeated in, or following, the .instruction involving its use. An illustrated list of all service tools necessary to complete the operations described in the manual is also included.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Land Rover Series III 2¼ litre 4 cylinder Petrol & Diesel Workshop Manual – PDF DOWNLOAD
Preliminary Pages
General Specification Data
Engine Tuning Data
Torque Wrench Settings
General Fitting Instructions
Recommended Service Lubricants etc
MAINTENANCE
CONTENТS
ENGINE OPERATIONS- 2¼ litre 4 cylinder Petrol and Diesel
Supplement for five main Ьearing engine at rear of manual
Camshaft
-remove and refit
-bearings-remove and refit
Connecting rods and pistons
-remove and refit
-overhaul
Crankshaft
-rear oil seal-remove and refit
-remove and refit
-overhaul
Cylinder
-head-remove and refit
–overhaul
-pressure check-Petrol engine
-pressure check-Diesel engine
-side cover, front-remove and refit
—side cover, rear-remove and refit
Engine assemЬly-remove and refit
Flywheel
-remove and refit
-overhaul
-starter ring gear-remove and refit
-spigot bearing-remove and refit
Oil
-filter assemЬly, external-remove and refit
-pump-remove and refit
-pump-overhaul
-sump-remove and refit
Tappets-remove and refit
Timing
-gear cover-remove and refit
-gear cover oil seal-remove and refit
-gears-remove and refit
-chain tensioner
Valve gear
-remove and refit
-rocker shaft assemЬly-overhaul
ENGINE OPERA TIONS – 2 6 litre 6 Cylinder
Camshaft
-remove and refit
Connecting rods and pistons
-remove and refit
-overhaul
Crankshaft
-remove and refit
-overhaul
Crankshaft rear oil seal
-remove and refit
Cylinder head
-remove and refit
-top overhaul
Cylinder pressures
-check
Distributor and oil pump drive shaft
-remove and refit
Engine assemЬly
-remove and refit
Exhaust valve rockers and shafts
-remove and refit
Flywheel
-remove and refit
-overhaul
Inlet valve rockers and shafts
-remove and refit
-overhaul (replacing Ьushes)
Oil filter, external
-remove and refit
Oil pump
-remove and refit
-overhaul
Oil strainer
-remove and refit
Oil sump
-remove and refit
Spigot bearing
-remove and refit
Starter ring gear
-remove and refit
Тiming chain and gears
-remove and refit
Timing chain tensioner
,remove and refit
Timing gear cover and oil seal
-remove and refit cover
-remove and refit oil seal
EMISSION CONTROL
Emission Control System Description and Operations
Air injection system
-Air pump-remove and refit
-Air pump drive bolt-remove and refit
-tensioning
-Air rail/manifold–remove and refit
-Anti-run-on valve-check
-remove and refit
-Check valve-remove and refit
-test
– Description of system
Crankcase breatblng system
-Crankcase emission valve-remove and refit
-overhaul
– Description of system
-Engine breather filter-remove and refit
-Flame trap-remove and refit
Evaporative loss control system
-Adsorption canister-remove and refit
-Description of system
Exhaust emission control system
-Accelerator pump linkage setting
-Carburetter adjustments
-Carburetter throttle prop-remove and refit
-Description of system
-Fuel filter-remove and refit
-lgnition system description and ignition timing
– Throttle controlled vacuum switch-check and adjust
-remove and refit
Exhaust Gas Recirculation (E G R ) system
-Description of system
-E G R valve-overhaul
-remove and refit
-system check
Fault diagnosis
FUELSYSTEM
Operation
Accelerator throttle controls aпangements
Aircleaner
-remove and refit
-clean and refill
Tamperproof carburetters
Carburetter
-remove and refit
-overhaul and adjust
Cold start control саЫе
-remove and refit
Diesel fuel system
-general notes and aпangement
Engine stop control саЫе
-remove and refit
Fuel distributor/injection pump
-remove, set timing and refit
Fuel injectors
-remove and refit
-spray check
–overhaul
Fuel lift pump
-remove and refit
–overhaul
Fuel filters-Refer to Maintenance Division 10
Fuel system
-priming
Fuel ta~:move and refit ‘- i:~ :;~i”~J~, А
Fuel tank gauge unit-Refer to Divisioц: ;J,
Thermostat switch
-remove and refit
Hand control, engine speed
-remove and refit
Throttle linkage
-remove and refit
COOLING SYSTEM
Coolant
-drain and refill
Expansion tank
-remove and refit
Fan Ьlades and pulley
-remove and refit
Radiator and front panel assemЫy-remove and refit
Radiator
-remove and refit
Thermostat
-remove and refit
-test
Water pump
-remove and refit
–overhaul
MANIFOLD AND EXHAUST SYSTEM
Exhaust manifold, 2 6 litre models
-remove and refit
Exhaust system
-front pipe-remove and refit
-intermediate pipe-remove and refit
-silencer-remove and refit
-silencer and tail pipe-remove and refit
-tail pipe-remove and refit
Induction and exhaust manifold, 2¼ litre models
-remove and refit
CLUTCH
Clutch assemЬly
-remove and refit
-overhaul
Clutch pedal-remove and refit
Ну draulic system – Ыееd
Master Cylinder
-remove and refit
-overhaul
Release assemЬly-remove and refit
Slave cylinder
-remove and refit
-overhaul
GEARBOX
Main gearbox
Bell housing
-remove and refit
-overhaul (includes Primary Pinion remove and refit)
Clutch release assemЫy-Refer to Division 33 (Clutch)
Gearbox assemЫy
-remove and refit
Gearbox main casing
-remove and refit
-overhaul
Gear change lever
-remove and refit
-overhaul
Gear change selectors
-remove and refit
-overhaul
Layshaft
-remove and refit
Mainshaft
-remove and refit
-overhaul
Priщary pinion
-remove and refit
Reverse idler gear
-remove and refit
-overhaul
Reverse selector stop
-remove, refit and adjust
Transfer gearbox
lntermediate gear assemЫy
-remove and refit
Speedometer drive housing
-remove and refit
-overhaul
Transfer gearbox complete
-remove and refit
-overhaul
Transmission brake-refer to Division 70 (Brakes)
Front output housing
Front output shaft housing
-remove and refit
-overhaul
PROPELLER SHAFT
Front propeller shaft
-remove and refit
-overhaul
Rear propeller shaft
-remove and refit
-overhaul
REARAXLE
Differential assemЬly (Rover type}-overhaul (early type) refer to 54 10 07
Differential assemЬly (Rover type)-(later type) refer to 54 10 07
Differential assemЬly (88 models)-remove and refit 51 15 01
Half shaft-remove and refit 51 10 01
Hub bearings-remove and refit 51 10 28
Hub oil seal-remove and refit 51 20 17
Pinion oil seal-remove and refit 51 20 01
Rear axle assemЬly-remove and refit 51 25 01
FRONT AXLE AND FINAL DRIVE
Axle case oil seal
-remove and refit 54 15 04
Front axle assemЬly
-remove and refit 54 15 01
Differential assemЬly
-overhaul 54 10 07
-remove and refit 54 10 01
-overhaul 54 20 09
-remove and refit 54 20 07
Half shaft and swivel axle
-remove and refit 54 20 01
Pinion oil seal
-remove and refit 54 10 20
STEERING
Drag link
-remove and refit
-balljoints-remove and refit
Front wheel alignment-check and adjust
Lock stops-check and adjust
Longitudinal steering tube
-remove and refit
-ball joints-remove and refit
Steering box-adjust
Steering column and Ьох assemЫy
-remove and refit
-overhaul
Steering column lock and ignition/starter switch
-remove and refit
Steering column top bearing-remove and refit
Steering damper-remove and refit
Steering geometry-check
Steering levers-Refer to ‘Swivel pin’ Division 60
Steering relay
-remove and refit
-overhaul
Steering wheel-remove and refit
Track rod
-remove and refit
– ball join ts-remove and refit
FRONT SUSPENSION
Bump stop-remove and refit
Front hub
-bearing end-float-check and adjust
-bearings-remove and refit
-hub assemЫy-remove and refit
-oil seal-remove and refit
-stub axle-overhaul
-stub axle-remove and refit
-supplementary information
Front road spring
-overhaul
-remove and refit
-spring hangar bracket bush-remove and refit
Front shock absorber
-bushes-remove and refit
-shock absorber-remove and refit
Swivel pin housing
-overhaul
-remove and refit
REAR SUSPENSION
Bump stop-remove and refit
Check strap-remove and refit
Rear drive flange-remove and refit
Rearhub
-remove and refit
-hub Ьearing end-float-check and adjust
-hub bearings-remove and refit
-oil seal-remove and refit
-stub axle-overhaul
-stub axle-remove and refit
-supplementary information
Rear road spring
-hanger bracket bush-remove and refit
-overhaul
-remove and refit
Shock absorЬer
-remove and refit
BRAКES
Brakes
Operation Page
-adjust 70 25 03 70-6
-Ыееd 70 25 02 70-5
Brake failure switch
-remove and refit 70 15 36 70-4
-overhaul 70 15 41 70-4
Brake warning light
-general 70 10 00 70-1
Drums
-front-remove and refit
-rear-remove and refit
Fluid reservoir
-remove and refit
Four way connector
-remove and refit
Hoses-remove and refit
-front L H
-front R H
-intermediate
Master cylinder-single
-with servo assistance
-remove and refit
-overhaul
– without servo assistance
-remove and refit
-overhaul
Master cylinder-tandem
-remove and refit
-overhaul
Pedal assemЬly
-non-servo systems-remove and refit
-servo systems-remove and refit
Pipes-remove and refit
-failure indicator switch, front
-to failure indicator switch, rear
-to intermediate hose
-to L H front cylinder
-to L H front hose
-to R H front cylinder
-to R H front hose
-to master cylinder
-to multiway connector
-to L H rear cylinder
-to L H rear hose
Shoes and linings-remove and refit
-brake linings 70 40 10
– brake shoes, front, 88 models 70 40 02
– brake shoes, front, 109 models 70 40 02
-brake shoes, rear, 88 models 70 40 03
-brake shoes, rear, 109 models 70 40 03
· Transmission brake
-adjust 70 45 09
-hand lever and linkage-remove and refit 70 45 01
-remove and refit 70 45 16
-shoes, remove and refit 70 45 18
Vacuum system
-servo assemЫy-remove and refit 70 50 01
-servo assemЬly-overhaul 70 50 06
-vacuum reservoir tank-remove and refit 70 50 04
Wheel cylinders
-front, 88 models
-remove and refit 70 60 03
-overhaul 70 60 11
-front, 109 models
-remove and refit 70 60 03
-overhaul 70 60 11
-rear, 88 models
-remove and refit 70 60 18
-overhaul 70 60 26
-rear, 109 models
-remove and refit 70 60 18
-overhaul 70 60 26
WHEELS AND TYRES
General 74 10 00
BODY
Body repairs-general
Chassis frame-alignment check
,~:, Door lock
-remove and refit-side-front
-remove and refit-side-rear
-remove and refit-tail door
Fascia support panel-remove and refit
Fascia top rail-remove and refit
Front floor-remove and refit
Front seat base-remove and refit
Front wing-remove and refit
Lower fascia-remove and refit
Side door glass
-remove and refit-front door
-remove and refit-rear door
Windscreen-remove and refit
Windscreen glass-remove and refit
PAINТWORK
General information
HEATER AND VENТILATION
Air distribution flaps-remove and refit
Demister hoses-remove and refit
Demister nozzles-remove and refit
Fresh air intake-remove and refit
Heater
/Ьlower fan motor-remove and refit
-Ьох complete-remove and refit
-controls-remove and refit
-fan switch-remove and refit
/ventilator air flow
-control caЫe-remove and refit
-water valve-remove and refit
-water valve control caЫe-remove and refit
Pipes
-feed to heater-remove and refit
-return from heater-remove and refit
Ventilator grille panel-remove and refit
WIPERS AND WASHERS
Headlamp wipers and washers
-general
Windscreen washer
-jets-remove and refit
-pump-remove and refit
-reservoir-remove and refit
-tubes-remove and refit
Windscreen wiper
-arms-remove and refit
-motor and drive-remove and refit
-motor, drive and wheel boxes-remove and refit
-motor-overhaul
ELECTRICAL OPERA ТIONS
Altemator
-data
-description
-functional check
-remove and refit
-overhaul
Battery-remove and refit
Circuit diagrams
Contract breaker points-remove and refit
Contact gap-adjust
Distributor
-remove and refit
-overhaul
Electrical equipment-general
Flasher unit-remove and refit
Fuse box-remove and refit
Heater plugs-remove, clean and refit
Hom-remove and refit
lgnition coil-remove and refit
lgnition timing-adjust
lnspection socket-remove and refit
Lamps
-remove and refit
– front flasher
-front side
-headlamp assemЬly
-panel illumination
-rear flasher
-tail and stop
-warning lights
Starter motor
-remove and refit
-overhaul
-solenoid-remove and refit
Switches
-remove and refit
-choke warning light
-combined, direction indicator/headlight/hom
-ignition/starter–heater/starter
-lighting
-panel light
-stop light
-windscreen wiper/washer
INSTRUMENTS
Cooliшt temperature gauge
-remove and refit
Coolant temperatщe transmitter
-remove and refit
Fuel gauge
-remove and refit
Fuel tank gauge unit
-remove and refit
Instrument panel
-remove and refit
Oil pressure warning switch
-remove and refit
Speedometer
-remove and refit
Speedometer саЫе complete
-remove and refit
Speedometer саЫе, inner
-remove and refit
Voltage stabilizer
-remove and refit
SERVICE TOOLS 99
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V