Land Rover L319 09-11 RANGE ROVER DISCOVERY MK4 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Land Rover L319 09-11 RANGE ROVER DISCOVERY MK4 Service Manual – PDF DOWNLOAD
Language : English
Pages :5621
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Land Rover L319 09-11 RANGE ROVER DISCOVERY MK4 Service Manual – PDF DOWNLOAD
Description and Operation
This manual has been written in a format that is designed to meet the needs of technicians worldwide. The objective
is to use common formats and include similar content in each manual.
This manual provides general descriptions for accomplishing diagnosis and testing, service and repair work with
tested and effective techniques. Following them will help to ensure reliability.
Important Safety Instructions
Appropriate service methods and correct repair procedures are essential for the safe, reliable operation of all motor
vehicles as well as the personal safety of the individual carrying out the work.
Anyone who departs from the instructions provided in this manual must first establish that personal safety or vehicle
integrity is not compromised by the choice of method, tools or components.
TABLE OF CONTENTS:
Land Rover L319 09-11 RANGE ROVER DISCOVERY MK4 Service Manual – PDF DOWNLOAD
1: General Information
100: Service Information
100-00: General Information
Description and Operation
About This Manual
How To Use This Manual
Important Safety Instructions
General Service Information
Standard Workshop Practices
Health and Safety Precautions
Solvents, Sealants and Adhesives
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
Road/Roller Testing
Special Tool Glossary
DTC: Air Suspension Control Module (RLM)
DTC: Anti-Lock Braking System (ABS)
DTC: Audio Amplifier Module (AAM)
DTC: Audio Front Control Module – High Line (ACM)
DTC: Audio Front Control Module – Low Line (ACM)
DTC: Bluetooth Module – High Line (TEL)
DTC: Central Junction Box (CJB)
DTC: Climate Control Module (HVAC)
DTC: Digital Audio Broadcast Module (DABM)
DTC: Digital Audio Control Module C (DACMC)
DTC: Driver/Passenger Door Module (DDM/PDM)
DTC: Driver/Passenger Front Seat Module (DSM/PSM)
DTC: Electric Steering Column Lock Module (VIM)
TDV6 2.7L Diesel, DTC: Engine Control Module (PCM)
TDV6 3.0L Diesel , DTC: Engine Control Module (PCM)
V6 4.0L Petrol, DTC: Engine Control Module (PCM)
V8 5.0L Petrol, DTC: Engine Control Module (PCM)
DTC: Front Controls Interface Module (FCIM) – Front Integrated Control
Panel
DTC: Front Controls Interface Module B (FCIMB)
DTC: Module Name: Dual View Touch Screen
DTC: Fuel Fired Booster Heater Module (AHCM)
DTC: Headlamp Control Module A (HCM)
DTC: Headlamp Control Module B (HCM2)
DTC: Image Processing Module B (IPMB)
DTC: Instrument Cluster (IPC)
DTC: Navigation Control Module (NAV)
DTC: Occupant Classification System (OCS)
DTC: Parking Aid Module (PAM)
DTC: Parking Brake Module (PBM)
DTC: Portable Audio Interface Module (APIM)
DTC: Rear Differential Control Module (RDCM)
DTC: Rear Entertainment Module (REM)
DTC: Remote Function Actuator (RFA)
DTC: Restraints Control Module (RCM)
DTC: Satellite Digital Audio Radio System Module (SARM)
DTC: Steering Angle Sensor Module (SASM)
DTC: Television Control Module (TVM)
DTC: Terrain Response Control Module (ATCM)
DTC: Transfer Case Control Module (TCCM)
DTC: Transmission Control Module (TCM) – Bosch
DTC: Transmission Control Module (TCM) – Siemens
DTC: Multifunction Display Module (FCDIM)
DTC: Bluetooth Module – Mid Line (SPRM)
100-01: Identification Codes
Description and Operation
Identification Codes
Identification Codes
Identification Codes
100-02: Jacking and Lifting
Description and Operation
Jacking
Lifting
Vehicle Recovery
Jacking
Lifting
Jacking
Lifting
Jacking
Lifting
Vehicle Recovery
100-03: Maintenance Schedules
Description and Operation
Maintenance Schedules – Gasoline Engines
Maintenance Schedules – Diesel Engines
100-11: Vehicle Transportation Aids and Vehicle Storage
Description and Operation
New Vehicle Storage
New Vehicle Storage Form
101: Pre-Delivery Information
101-01: Pre-Delivery Inspection Manual
Description and Operation
Preliminary
Vehicle Interior
Vehicle Exterior
Road Test
Quality Assurance Checks
2: Chassis
204: Suspension
204-00: Suspension System – General Information
Specification
Diagnosis and Testing
Suspension System
General Procedures
Four-Wheel Alignment (57.65.04)
Front Wheel Bearing and Wheel Hub Runout Check
204-01: Front Suspension
Specification
Description and Operation
Front Suspension
Removal and Installation
Front Stabilizer Bar (60.10.01)
Front Stabilizer Bar Link (60.10.02/60.10.04)
Upper Arm Ball Joint (60.15.02)
Lower Arm Ball Joint (60.15.03)
Wheel Knuckle (60.25.01)
Front Wheel Bearing and Wheel Hub (60.25.14)
Shock Absorber and Spring Assembly (60.21.01) (60.30.25/99)
Upper Arm (60.35.01)
Upper Arm Bushing (60.35.32)
Lower Arm (60.35.02)
Lower Arm Bushing (60.35.33)
Lower Arm Rear Bushing (60.35.25) (60.35.36) (60.35.36.47)
Disassembly and Assembly
Shock Absorber and Spring Assembly – TDV6 2.7L Diesel
204-02: Rear Suspension
Specification
Description and Operation
Rear Suspension
Removal and Installation
Upper Arm Ball Joint (64.15.07)
Lower Arm Ball Joint (64.15.08)
Wheel Bearing and Wheel Hub (64.15.14)
Rear Stabilizer Bar (64.35.08)
Upper Arm Bushing (64.35.22)
Rear Stabilizer Bar Link (64.35.24)
Lower Arm (64.35.54)
Upper Arm (64.35.60)
Toe Link (64.35.70)
Lower Arm Bushing (64.35.15)
Shock Absorber and Spring Assembly (64.30.11/99) – TDV6 2.7L Diesel
Wheel Knuckle (64.35.10)
Disassembly and Assembly
Shock Absorber and Spring Assembly – TDV6 2.7L Diesel
204-04: Wheels and Tires
Specification
Description and Operation
Wheels and Tires
Diagnosis and Testing
Wheels and Tires
Removal and Installation
Tire Low Pressure Sensor (74.10.05)
Tire Pressure Monitoring System (TPMS) Front Antenna (86.53.16)
Tire Pressure Monitoring System (TPMS) Rear Antenna (86.53.17)
204-05: Vehicle Dynamic Suspension
Specification
Description and Operation
Vehicle Dynamic Suspension
Diagnosis and Testing
Vehicle Dynamic Suspension
General Procedures
Air Suspension System Depressurize and Pressurize (60.50.38)
Ride Height Adjustments (60.90.03)
Air Leaks
Removal and Installation
Suspension Height Sensor (60.36.01)
Air Suspension Reservoir (60.50.03)
Air Suspension Control Module (60.50.04)
Air Suspension Reservoir Solenoid Valve Block (60.50.05)
Air Suspension Compressor Drier (60.50.09)
Air Suspension Compressor (60.50.10)
Air Suspension Front Solenoid Valve Block (60.50.11)
Rear Air Spring (64.21.01)
Air Suspension Muffler (64.50.01)
Air Suspension Rear Solenoid Valve Block (64.50.11)
Air Suspension Air Filter (64.50.12)
Front Air Shock Absorber (60.30.02.45)
Rear Air Shock Absorber (64.30.02.45)
Front Shock Absorber and Air Spring Assembly (60.21.01.99)
Rear Shock Absorber and Air Spring Assembly (64.21.01.99)
Air Suspension Pressure Sensor
204-06: Ride and Handling Optimization
Description and Operation
Ride and Handling Optimization
Diagnosis and Testing
Ride and Handling Optimization
Removal and Installation
Ride and Handling Optimization Switch (86.65.11)
Ride and Handling Optimization Switch (86.65.11)
205: Driveline
205-01: Driveshaft
Specification
Description and Operation
Driveshaft
Universal Joints
Removal and Installation
Front Driveshaft (47.15.02) – V8 5.0L Petrol
Front Driveshaft (47.15.02) – V6 4.0L Petrol
Front Driveshaft (47.15.02) – TDV6 2.7L Diesel
Front Driveshaft (47.15.02) – TDV6 3.0L Diesel
Rear Driveshaft (47.15.03)
205-02: Rear Drive Axle/Differential
Specification
Description and Operation
Rear Drive Axle and Differential
Diagnosis and Testing
Rear Drive Axle and Differential
General Procedures
Differential Draining and Filling (51.25.02)
In-Vehicle Repair
Differential Locking Motor (51.15.03)
Rear Axle Oil Temperature Sensor (51.15.06)
Axle Housing Bushing (51.15.43)
Drive Pinion Seal (51.20.01)
Differential Locking Module (51.30.01)
Removal and Installation
Axle Assembly (51.15.01)
Axle Housing Bushing (51.15.41)
Rear Axle Housing Support Insulator (51.15.44)
205-03: Front Drive Axle/Differential
Specification
Description and Operation
Front Drive Axle and Differential
General Procedures
Differential Draining and Filling (54.15.02)
In-Vehicle Repair
Drive Pinion Seal (54.10.20)
Front Axle Housing Support Insulator (54.10.24)
Axle Tube (47.10.42)
Removal and Installation
Axle Assembly (54.10.01)
Axle Carrier Bushing (54.10.26)
Axle Tube Bushing
Axle Cover Bushing
205-04: Front Drive Halfshafts
Specification
Description and Operation
Front Drive Halfshafts
Halfshaft Joint
Removal and Installation
Front Halfshaft LH (47.10.01)
Front Halfshaft RH (47.10.02)
Outer Constant Velocity (CV) Joint Boot (47.10.03)
Outer Constant Velocity (CV) Joint (47.10.04)
Inner Constant Velocity (CV) Joint Boot (47.10.16)
Halfshaft Seal LH (54.10.18)
Halfshaft Seal RH (54.10.21)
205-05: Rear Drive Halfshafts
Specification
Description and Operation
Rear Drive Halfshafts
Removal and Installation
Rear Halfshaft (47.11.01)
Outer Constant Velocity (CV) Joint Boot (47.11.03)
Inner Constant Velocity (CV) Joint Boot (47.11.16)
Halfshaft Bearing (51.10.29)
206: Brake System
206-00: Brake System – General Information
Specification
Diagnosis and Testing
Brake System
General Procedures
Front Brake Disc Runout Check (70.12.15.01)
Rear Brake Disc Runout Check (70.12.36.01)
Brake System Bleeding (70.25.02)
Brake System Pressure Bleeding (70.25.02)
Component Bleeding
Front Brake Disc Runout Check – With Wheel On
Brake Pad Bedding-In
206-03: Front Disc Brake
Specification
Description and Operation
Front Disc Brake
Removal and Installation
Brake Disc (70.12.10) – Vehicles With: Standard Brakes
Brake Pads (70.40.02) – Vehicles With: Standard Brakes
Brake Caliper (70.55.24) – Vehicles With: Standard Brakes
206-04: Rear Disc Brake
Specification
Description and Operation
Rear Disc Brake
Removal and Installation
Brake Disc (70.12.33)
Brake Pads (70.40.03)
Brake Caliper (70.55.25)
Brake Caliper Anchor Plate (70.55.29)
206-05: Parking Brake and Actuation
Specification
Description and Operation
Parking Brake
Diagnosis and Testing
Parking Brake
General Procedures
Parking Brake Shoe and Lining Adjustment (70.40.11)
Parking Brake Shoes Bedding-In (70.40.12)
Removal and Installation
Parking Brake Cable LH
Parking Brake Cable RH
Parking Brake Switch
Parking Brake Actuator (70.35.48)
Parking Brake Shoes (70.40.09)
206-06: Hydraulic Brake Actuation
Specification
Description and Operation
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.25.31)
Brake Master Cylinder (70.30.08)
Brake Pedal (70.35.01) – Vehicles With: S6-53 6-Speed Manual
Transmission
Brake Pedal (70.35.01) – Vehicles With: 6HP26 6-Speed Automatic
Transmission/6HP28 6-Speed Automatic Transmission
Brake Pedal and Bracket (70.35.03) – Vehicles With: S6-53 6-Speed
Manual Transmission
Brake Pedal and Bracket (70.35.03) – Vehicles With: 6HP26 6-Speed
Automatic Transmission/6HP28 6-Speed Automatic Transmission
206-07: Power Brake Actuation
Specification
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.01)
Brake Vacuum Pump (70.50.19) – TDV6 2.7L Diesel
Brake Vacuum Pump – TDV6 3.0L Diesel
Brake Vacuum Pump (70.50.19) – V6 4.0L Petrol
Brake Vacuum Pump – V8 5.0L Petrol
206-09A: Anti-Lock Control – Traction Control
Specification
Description and Operation
Anti-Lock Control – Traction Control
Diagnosis and Testing
Anti-Lock Control – Traction Control
Removal and Installation
Anti-Lock Brake System (ABS) Module (70.25.12)
Front Wheel Speed Sensor (70.65.30)
Rear Wheel Speed Sensor (70.65.31)
206-09B: Anti-Lock Control – Stability Assist
Removal and Installation
Yaw Rate Sensor (70.70.35)
211: Steering System
211-00: Steering System – General Information
Diagnosis and Testing
Steering System
General Procedures
Power Steering System Filling and Bleeding
Power Steering System Flushing
211-02: Power Steering
Specification
Description and Operation
Power Steering
General Procedures
Power Steering Pressure Test – TDV6 2.7L Diesel
Power Steering Pressure Test – TDV6 3.0L Diesel
Power Steering Pressure Test – V6 4.0L Petrol
Power Steering Pressure Test – V8 5.0L Petrol
Removal and Installation
Steering Gear (57.10.01) – V6 4.0L Petrol
Steering Gear (57.10.01) – TDV6 3.0L Diesel
Steering Gear (57.10.01) – V8 5.0L Petrol
Steering Gear (57.10.01) – TDV6 2.7L Diesel
Power Steering Fluid Reservoir (57.15.08) – TDV6 3.0L Diesel /V6 4.0L
Petrol/V8 5.0L Petrol
Power Steering Fluid Reservoir (57.15.08) – TDV6 2.7L Diesel
Power Steering Fluid Cooler (57.15.11) – V6 4.0L Petrol/V8 5.0L Petrol
Power Steering Fluid Cooler (57.15.11) – TDV6 2.7L Diesel
Power Steering Pump (57.20.14) – VIN Range: 07 MODEL YEAR-
>CURRENT
Power Steering Pump (57.20.14) – TDV6 3.0L Diesel
Power Steering Pump (57.20.14) – V6 4.0L Petrol
Power Steering Pump (57.20.14) – V8 5.0L Petrol
Steering Angle Sensor (57.40.02)
Power Steering Pump to Steering Gear Pressure Line
211-03: Steering Linkage
Specification
Description and Operation
Steering Linkage
Removal and Installation
Tie Rod End (57.55.07)
Steering Gear Boot (57.10.29)
Tie Rod (57.55.09)
211-04: Steering Column
Specification
Description and Operation
Steering Column
Removal and Installation
Steering Column (57.40.01) (57.40.06)
Steering Column Shaft (57.40.22)
Steering Column Lower Shaft (57.40.16 / 57.40.27)
Steering Wheel (57.61.01)
211-05: Steering Column Switches
Specification
Diagnosis and Testing
Steering Column Switches
Removal and Installation
Steering Column Lock and Ignition Switch Housing (57.40.31)
Ignition Switch (86.65.02)
Steering Column Multifunction Switch RH (86.65.41)
Steering Column Multifunction Switch LH (86.65.55)
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