Kubota ZD1211 ZD1211R ZD1211L ZD1211RL Zero Turn Mower Operator’s Manual – PDF DOWNLOAD
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Kubota ZD1211 ZD1211R ZD1211L ZD1211RL Zero Turn Mower Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 113
Downloadable : Yes
File Type : PDF
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Kubota ZD1211 ZD1211R ZD1211L ZD1211RL Zero Turn Mower Operator’s Manual – PDF DOWNLOAD
FOREWORD:
You are now the proud owner of a KUBOTA ZERO TURN MOWER. This machine
is a product of KUBOTA’s quality engineering and manufacturing. It is made of
excellent materials and under a rigid quality control system.
- It will give you long,
satisfactory service. To obtain the best use of your machine, please read this
manual carefully. It will help you become familiar with the operation of the machine
and contains many helpful hints about machine maintenance. - It is KUBOTA’s policy
to utilize, as quickly as possible, every advance in our research. The immediate use
of new techniques in the manufacturing of products may cause some small parts of
this manual to become outdated. KUBOTA distributors and dealers will have the
most up-to-date information. Please do not hesitate to consult them.
BEFORE OPERATING:
1. The ZERO TURN MOWING MACHINE has different steering characteristics than other machines
with a steering wheel and does not have a service brake pedal (but, has a parking brake
lock pedal that can be used to stop the machine in an emergency. Normal slowing down and
stopping is done with the motion control levers.). Read and understand the operators
manual before operating the machine. Practice operating machine at low engine speed
without mower engaged in an unobstructed area.
2. Know your equipment and its limitations. Read all instructions in this manual before
attempting to start and operate the machine.
3. Pay special attention to the danger, warning and caution labels on the machine itself.
4. The ROPS is an integral and effective safety device. KUBOTA recommends the use of a
Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination
will reduce the risk of serious injury or death, should the machine be upset.
The machine is equipped with a Foldable ROPS, which may be temporarily folded down
only when absolutely necessary for areas with height constraints. There is no operator protection
provided by the ROPS in the folded position. For operator safety you must set the ROPS in the
upright and locked position and put on the seat belt for all other operations.
DO NOT remove the ROPS.
If the ROPS is loosened or removed for any reason, make sure that all parts are reinstalled
correctly before operating the machine.
Never modify or repair a ROPS because welding, bending, drilling, grinding, or cutting may
weaken the structure.
If any structural member of the ROPS is damaged, replace the entire structure at your
local KUBOTA Dealer. Any alterations to a ROPS must be approved by the manufacturer.
Check the area to be mowed and never fold down a folding ROPS in areas where there are slopes, drop
offs or water.
Check carefully for overhead clearances (i.e. branches, doorways, electrical
wires) before driving under any objects and do not contact them.
Keep the ROPS in safe operating condition by periodically thoroughly inspecting
for damage and keeping all mounting fasteners tight
TABLE OF CONTENTS:
Kubota ZD1211 ZD1211R ZD1211L ZD1211RL Zero Turn Mower Operator’s Manual – PDF DOWNLOAD
CONTENTS
ENGLISH
SAFE OPERATION -1
SERVICING OF MACHINE 1
SPECIFICATIONS 3
IMPLEMENT LIMITATIONS 5
INSTRUMENT PANEL AND CONTROLS 6
MOWER MOUNTING 8
MOUNTING THE MOWER DECK 8
ADJUSTING THE MOWER 9
DISMOUNTING THE MOWER DECK 9
INSTALLING PARTS TO THE MOWER 9
Installation of Skid 9
Installation of Gauge Wheel 9
Installation of Bolt (Adjuster) 10
OPERATING THE ENGINE 11
GET ON AND GET OFF MACHINE SAFELY 11
STARTING THE ENGINE 11
Key Switch 13
STOPPING THE ENGINE 14
Engine Stop Lever (Inside the Hood) 14
CHECK DURING OPERATING 14
Immediately Stop the Engine if: 14
Easy Checker (TM) 14
LCD MONITOR 15
Fuel Gauge 15
Coolant Temperature Gauge 16
Hourmeter 16
Battery Voltage Meter 16
Service Code Display 17
Overheat Alarm 17
Fuel Gauge, Warning Lamp and Fuel Valve 17
COLD WEATHER STARTING 18
WARMING UP 18
Warm-up and Transmission Oil in the Low Temperature Range 18
JUMP STARTING 19
OPERATING THE MACHINE 20
OPERATING NEW MACHINE 20
Changing Lubricating Oil for New Machines 20
Engine Break-in 20
Machine Break-in 20
OPERATING FOLDABLE ROPS 21
To Fold the ROPS 21
To Raise the ROPS to Upright Position 22
Adjustment of Foldable ROPS 22
CONTENTS
ENGLISH
STARTING 23
Operator’s Seat 23
Seat Belt 24
Hydraulic Lift Control Pedal 24
Throttle Lever 24
Parking Brake Pedal 25
Motion Control Lever 25
STOPPING 28
FIXING FRONT AXLE 28
OSCILLATING FRONT AXLE 28
PARKING 29
TRANSPORTING 29
OPTION 30
OPERATING THE MOWER 31
MAKING THE MOST OF YOUR MOWER 31
ADJUSTING CUTTING HEIGHT 31
OPERATING MOWER 34
PTO Lever 34
Starting 34
TREATMENT OF MOWER DECK INSIDE SKID 35
Removing Skids 35
PREVENTING GRASS CLIPPINGS AND DUST FROM SCATTERING 35
Rubber Plates Installation 35
TIRES AND WHEELS 37
TIRES 37
Inflation Pressure 37
WHEELS 37
Remove and Install Front Caster Wheels 38
PERIODIC SERVICE 39
HOW TO OPEN THE HOOD, FRONT COVER & STEP 39
Hood 39
Front Cover 39
Step 39
HOW TO RAISE THE OPERATOR’S SEAT 40
HOW TO TILT UP THE MACHINE 41
HOW TO OPEN THE LEVER GUIDE 42
LIFT-UP POINT 43
Front side: 43
Rear side: 43
DAILY CHECK 44
LUBRICANTS, FUEL AND COOLANT 45
Biodiesel Fuel (BDF) 47
Checking Engine Oil Level 49
Checking Amount of Fuel and Refueling 49
Checking Transmission Fluid Level 50
Checking Coolant Level 50
Checking and Cleaning Radiator Screen and Hood Screen 51
Checking Tire Pressure 52
Inflation Pressure 52
CONTENTS
ENGLISH
Lubricating All Grease Fittings 52
MAINTENANCE 53
SERVICE INTERVALS 53
PERIODIC SERVICE CHART LABEL 55
EVERY 50 HOURS 56
Checking Engine Start System 56
Checking OPC System 57
Checking Gear Box Oil Level 57
Greasing 58
Oiling 59
EVERY 100 HOURS 60
Cleaning Air Cleaner Primary Element 60
Checking Fuel Filter 60
Adjusting Fan Drive Belt Tension 61
Adjusting Parking Brake 62
Greasing 63
Checking Battery Condition 63
EVERY 150 HOURS 65
Changing Gear Box Oil 65
EVERY 200 HOURS 66
Changing Engine Oil 66
Replacing Engine Oil Filter 66
Replacing Transmission Oil Filter [HST] 67
Adjusting Front Axle Pivot 67
EVERY 400 HOURS 68
Changing Transmission Fluid and Rear Axle Gear Case Oil (RH and LH) 68
Replacing Hydraulic Oil Filter 69
Replacing Fuel Filter 69
EVERY 800 HOURS 69
Adjusting Engine Valve Clearance 69
EVERY 1000 HOURS or EVERY 1 YEAR 69
Replacing Air Cleaner Primary Element and Secondary Element 69
EVERY 1500 HOURS 70
Checking Fuel Injection Nozzle (Injection Pressure) 70
EVERY 2000 HOURS or EVERY 2 YEARS 70
Flushing Cooling System and Changing Coolant 70
Anti-freeze 71
EVERY 3000 HOURS 72
Checking Injection Pump 72
EVERY 1 YEAR 72
Checking Fuel Lines 72
Checking Radiator Hose and Clamp 72
Checking Hydraulic Hose 73
Checking Intake Air Line 73
Checking Engine Breather Hose 73
Checking Mower Gear Box Oil Seal 73
EVERY 4 YEARS 74
Replacing Hydraulic Hose 74
Replacing Fuel Lines 74
Replacing Engine Breather Hose 74
Replacing Radiator Hose 74
CONTENTS
ENGLISH
Replacing Mower Gear Box Oil-Seal 74
Replacing Intake Air Line 74
SERVICE AS REQUIRED 74
Replacing Fuses 74
Bleeding Fuel System 74
Checking and Replacing Blade 75
Replacing Mower Belt 76
ADJUSTMENT 77
MOTION CONTROL LEVER 77
HST NEUTRAL 77
MAXIMUM SPEED (FORWARD) 77
MOTION CONTROL LEVER OPERATING FORCE 77
MOTION CONTROL LEVER ALIGNMENT 78
MOWER DECK LEVEL 79
ANTI-SCALP ROLLERS 79
LEVEL MOWER DECK (Side-to-Side) 80
LEVEL MOWER DECK (Front-to-Rear) 81
GENERAL TORQUE SPECIFICATION 83
TIGHTENING TORQUE CHART 84
STORAGE 85
MACHINE STORAGE 85
REMOVING THE MACHINE FROM STORAGE 85
TROUBLESHOOTING 86
ENGINE TROUBLESHOOTING 86
POWER TRAIN TROUBLESHOOTING 87
BATTERY TROUBLESHOOTING 88
MACHINE TROUBLESHOOTING 89
MOWER TROUBLESHOOTING 90
INDEX
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