Kubota 03-M-E2B Engine Base Service Manual – PDF DOWNLOAD
DESCRIPTION:
Kubota 03-M-E2B Engine Base Service Manual – PDF DOWNLOAD
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of 03-M-E2B series. lt is divided into three parts, “General”, “Mechanism” and “Servicing”.
■ General
Information on the engine identification, the general precautions, maintenance check list, check and maintenance
and special tools are described.
■ Mechanism
Information on the construction and function are included. This part should be understood before proceeding with
troubleshooting, disassembling and servicing.
Refer to Diesel Engine Mechanism Workshop Manual (Code No. 97897-01872) for the one which has not been
described to this workshop manual.
■ Servicing
Information ori the troubleshooting, servIcmg specification lists, tightening torque, checking and adjusting,
disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and
allowable limits.
- All information illustrations and specifications contained in this manual are based on the latest product information
available at the time of publication. - The right is reserved to make changes in ali information at any time without notice.
Due to covering many models of this manual, information or picture being used have not been specified as one
model.
TABLE OF CONTENTS:
Kubota 03-M-E2B Engine Base Service Manual – PDF DOWNLOAD
MAIN PAGE……………………………………………………… 1
CONTENTS (G)…………………………………………………… 10
1. ENGINE IDENTIFICATION…………………………………….. 11
[1] MODEL NAME AND ENGINE SERIAL NUMBER……………………. 11
[2] E2B ENGINE………………………………………….. 12
[3] CYLINDER NUMBER……………………………………… 12
2. GENERAL PRECAUTION……………………………………….. 13
3. MAINTENANCE CHECK LIST……………………………………. 14
4. CHECK AND MAINTENANCE…………………………………….. 16
[1] DIALY CHECK POINTS…………………………………… 16
[2] CHECK POINTS OF EVERY 50 HOURS………………………… 18
[3] CHECK POINTS OF EVERY 100 HOURS……………………….. 19
[4] CHECK POINTS OF EVERY 150 HOURS……………………….. 21
[5] CHECK POINTS OF EVERY 200 HOURS……………………….. 22
[6] CHECK POINTS OF EVERY 300 HOURS……………………….. 23
[7] CHECK POINTS OF EVERY 400 HOURS……………………….. 23
[8] CHECK POINTS OF EVERY 500 HOURS……………………….. 25
[9] CHECK POINTS OF EVERY 1 OR 2 MONTHS……………………. 27
[10] CHECK POINTS OF EVERY YEAR ………………………….. 29
[11] CHECK POINTS OF EVERY 800 HOURS………………………. 30
[12] CHECK POINTS OF EVERY 1500 HOURS……………………… 31
[13] CHECK POINTS OF EVERY 2YEARS…………………………. 32
5. SPECIAL TOOLS……………………………………………. 33
CONTENTS (M)…………………………………………………… 39
1. ENGINE BODY……………………………………………… 40
[1] PISTON……………………………………………… 40
[2] BUILT-IN DYNAMIC BALANCER (BALANCER MODEL ONLY)…………. 40
[3] HALF-FLOATING HEAD COVER……………………………… 41
2. COOLING SYSTEM…………………………………………… 42
[1] BOTTOM BYPASS SYSTEM…………………………………. 42
3. FUEL SYSTEM……………………………………………… 43
[1] GOVERNOR……………………………………………. 43
4. ELECTRICAL SYSTEM………………………………………… 44
[1] STARTER AUTO REDUCTION UNIT…………………………… 44
5. TURBOCHARGER SYSTEM………………………………………. 45
[1] BOOST COMPENSATOR……………………………………. 45
CONTENTS (S)…………………………………………………… 46
1. TROUBLESHOOTING………………………………………….. 47
2. SERVICING SPECIFICATIONS………………………………….. 51
3. TIGHITENING TORQUES………………………………………. 59
[1] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLT AND NUTS…. 59
[2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLT AND NUTS…. 60
4. CHECKING, DISASSEMBLING AND SERVICING………………………. 61
[1] CHECKING AND ADJUSTING……………………………….. 61
(1) Engine body……………………………………… 61
(2) Lubricating system……………………………….. 63
(3) Cooling system…………………………………… 63
(4) Fuel system……………………………………… 66
(5) Electrical system………………………………… 68
(6) Turbocharger…………………………………….. 73
[2] DIASSEMBLING AND ASSEMBLING…………………………… 74
(1) Draining coolant and Oil………………………….. 74
(2) External Components………………………………. 74
(3) Cylinder Head and Valves………………………….. 75
(4) Timing Gears, Camshaft and fuel Camshaft……………. 80
(5) Piston and Connecting Rod…………………………. 89
(6) Crankshaft………………………………………. 92
(7) Thermostat and Water Pump…………………………. 95
(8) Starter…………………………………………. 96
(9) Alternator………………………………………. 97
(10) Turbocharger……………………………………. 99
[3] SERVICING……………………………………………101
(1) Cylinder Head and Valves…………………………..101
(2) Timing Gears, Camshaft and fuel Camshaft…………….107
(3) Piston and Connecting Rod………………………….111
(4) Crankshaft……………………………………….114
(5) Cylinder…………………………………………119
(6) Oil Pump…………………………………………120
(7) Starter………………………………………….121
(8) Alternator……………………………………….124
(9) Wiring Diagram……………………………………126
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V