Krupp KMK 4080 Truck Crane Operating Instruction Manual 2085840 – PDF DOWNLOAD
FILE DETAILS:
Krupp KMK 4080 Truck Crane Operating Instruction Manual 2085840 – PDF DOWNLOAD
Language : English
Pages : 246
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Krupp KMK 4080 Truck Crane Operating Instruction Manual 2085840 – PDF DOWNLOAD
Foreword:
- These operating instructions with the lifting capacity tables which belong to them is part of the scope of
supplies of truck crane KMK 4080. They are intended first and foremost for the crane operator and contain
all information required to operate truck crane KMK 4080 safely for the permitted applications,
which are listed. - The crane documentation also includes an outrigger pressure table, a maintenance manual and spare
parts list.
These operating instructions are not intended to be used as a training manual for trainee crane operators. - The descriptions given have been written on the assumption that they will be read by crane operators
who are fully trained for working with truck cranes. - Plan each job carefully. Make sure that you obtain all the information you need concerning the route to
the site (distance, route to be followed, headroom, maximum loads permitted to cross bridges, etc.). - Find out details of the work to be performed by the crane (load bearing capacity of the ground, weight
and dimensions of the loads to be lifted, required lifting heights and working radius, buildings, etc.,
which will restrict movement). Assemble the equipment which will be needed (lifting tackle, counterweight,
lining material for the outriggers, etc.). Organize the journey and procure any permits needed
for it. - If you do not plan things properly you will be forced to improvise – and improvisation often
leads to accidents!
A word of advice to all crane operators: - As you know, as the crane operator you are responsible for the crane and for all work connected with it.
For the safety of those around you – and of course your own safety – follow the advice given below: - Before you use the crane for the first time, familiarize yourself with its operation in all permitted operating
modes. Read these operating instructions through and compare all of the illustrations with your
crane. Go through the described procedures step by step with your crane.
Always carry these operating instructions and the lifting capacity tables with you in the crane.
TABLE OF CONTENTS:
Krupp KMK 4080 Truck Crane Operating Instruction Manual 2085840 – PDF DOWNLOAD
Foreword
1 Introduction
1 1 Instructions for use
1 2 Contents
1 3 Vehicle identification
1 4 General drawing of the truck crane
1 5 Technical description of the truck crane
1 5 1 Carrier
1 5 2 Superstructure
Safety regulations
Road safety
Accident prevention
Reliability
General safety regulations
Servicing and maintenance
Prior to working with the crane
When working with the crane
Hand signals for the banksman
Load bearing capacity of the ground; outriggers
Safe distance from slopes and pits
Safe distance from electric cables
Earthing (grounding) the truck crane and load
Counterweight
Hoisting capacity and lifting capacity
Effect of wind on crane operations
Operating errors
2 6 Load moment limiting system (SU)
3 Driving
3 1 Prescribed condition for driving the truck crane on roads
3 2 Driver’s cab on carrier
3 2 1 Front instrument panel
3 2 2 Side instrument panel
Heating system for driver’s cab
Heating the driver’s cab
Ventilating the driver’s cab
Fresh air blower (optional equipment)
Additional water heating system (optional equipment)
Before setting off
Setting up the prescribed transport condition
In winter
Visual inspection of the entire crane
Checking the oil level in the vehicle’s engine
Checking the oil level in the automatic gearbox
Checking the coolant level in the vehicle’s engine
Checking the tyres
Checking the windscreen washing system reservoir
Switching on the battery master switch
Adjusting the driver’s seat, steering column and mirrors
Placing a 24-hour recording disk in the tachograph
Switching on the ignition
Checking the suspension system
Checking that the truck crane’s electrical system is functioning
Checking that the level of the carrier is correct for driving on roads
Checking that the steering system is correct for driving on roads
(optional equipment)
Starting the vehicle’s engine
Starting the vehicle’s engine with starter spray (optional equipment)
Vehicle’s engine is running – checking the instruments
Checking the compressed air system and brake system
Refuelling
During the journey
Testing the brakes
Gear ranges of the automatic gearbox
Automatic gearbox – alternative modes
Starting and stopping
Changing gear manually
Checking the instruments while driving
Driving downhill
Driving uphill
After each journey
Stopping the vehicle
Switching off the battery master switch for long stops
Driving off-the-road
Off-the-road gear
Longitudinal differential lock in transfer case
Longitudinal differential lock on the transfer drive axle (optional equipment
only with drive 8×8)
Driving the second axle line
Transverse differential locks in the axle lines
Carrier level adjustment system
Freeing the carrier when it is stuck in terrain
All-wheel steering, crab movement (optional equipment)
Setting the steering system to all-wheel steering, crab movement
Steering the third and fourth axle lines
Returning the steering system to the normal steering mode
Towing a trailer (optional equipment)
Crane Operation
4 1 Crane operator’s cab on superstructure
4 1 1 Front instrument panel
4 1 2 Side instrument panel
4 1 3 Instrument panels on crane operator’s seat
4 1 4 Right-hand control lever
4 1 5 Left-hand control lever
4 1 6 Controls of the safe load indicator (SU)
Heating system for the crane operator’s cab
Heating the crane operator’s cab
Ventilating the crane operator’s cab
Additional water heating system (optional equipment)
Before starting work on the site
Ground conditions on the site
Outriggers
Disconnecting the electric power supply to the superstructure
In winter
Visual inspection of the whole crane
Checking the oil level in the crane engine
Checking the level of the coolant
Checking the level in the windscreen washing system reservoir
Releasing the mechanical superstructure lock
Switching on the battery master switch
Adjusting the crane operator’s seat
Switching on the ignition
Starting the crane engine
Starting the crane engine with starter spray (optional equipment)
Engine is running – checking the instruments
Refuelling
Operating the crane with/without outriggers
Operating mode with outriggers
External influences while working with the crane
Preheating the hydraulic oil
Cooling the hydraulic oil
Wind
Hand signals
Operating the crane
Picking up the hook block
Reeving the hoist rope
Reeving modes
Putting down the hook block
Counterweights
Safe Load Indicator (SLI)
Limit switches
Spotlights
Dead man’s switch
Main hoist
Auxiliary hoist (optional equipment)
Slewing gear
Raising/lowering the boom (derricking)
Telescoping the boom
Extending (telescoping out) the main boom for maintenance
Movements which can be carried out simultaneously
Moving the truck crane when it is rigged
Ground travelled over
Position of the boom
Moving the rigged truck crane
Stopping work and unrigging the crane
Stopping work
Unrigging the crane
5 Working with a boom extension
5 1 Two-stage swing-away lattice extension (optional equipment)
5 1 1 Installing the 8-m swing-away lattice extension on the main boom
5 1 2 Installing the 13-m two-stage swing-away lattice extension on the main boom
5 1 3 Inclination of the 8-m swing-away lattice extension or 13-m two-stage
swing-away lattice extension
5 1 4 Raising the boom
5 1 5 Working with the lattice extension
5 1 6 Unrigging the swing-away lattice extension
Procedure in case of malfunctions
Malfunctions – carrier
Electrical equipment
Malfunctions – diesel engine
Malfunctions – automatic gearbox
Malfunctions – transfer case
Malfunctions – differential locks
Malfunctions – service brake
Malfunctions – steering system
Malfunctions – outriggers
Malfunctions – suspension locking system
Malfunctions – carrier level adjustment system
Starting the vehicle from another vehicle – charging the carrier battery
(optional equipment)
Malfunctions on the superstructure
Electrical equipment
System for tipping the driver’s cab
Technical data
Dimensions
Weights
Counterweight versions
Carrier
Vehicle’s engine
Power shift gear
Transfer case
Axle lines
Steering
Tyres
Outriggers
Vehicle’s electrical system
Tools
Driving speeds
Climbing ability
Turning circle radii
7 3 Superstructure 7- 8
7 3 1 Crane engine 7- 8
7 3 2 Crane’s electrical system 7- 8
7 3 3 Main hoist 7- 8
7 3 4 Auxiliary hoist (optional equipment) 7- 9
7 3 5 Slewing gear 7- 9
7 3 6 Derricking gear 7- 9
7 3 7 Main boom 7- 9
7 3 8 Boom extension (two-stage swing-away lattice extension, optional equipment) 7 – 10
7 3 9 Hook blocks and boom hook 7- 10
Safety devices
Operating speeds without a load
Order data sheet
Circuit diagrams
Operating and maintenance instructions for diesel engines
Bound separately
Bound separately
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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