Krupp KMK 4080 Truck Crane Operating Instruction Manual 2085545 – PDF DOWNLOAD
FILE DETAILS:
Krupp KMK 4080 Truck Crane Operating Instruction Manual 2085545 – PDF DOWNLOAD
Language : English
Pages : 300
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Krupp KMK 4080 Truck Crane Operating Instruction Manual 2085545 – PDF DOWNLOAD
Foreword:
- These Operating lnstructions together with the lifting capacity table form part of the delivery package
for truck crane KMK 4080. They are intended principally for crane operators and contain all necessary
information regarding the permissible uses and safe operation of truck crane KMK 4080.
Other crane documentation includes an outrigger pressure table, a maintenance manual and a spare
parts list. - This operating manual is not a training manual for prospective crane operators! AII descriptions are
written explicitly for crane operators who have been trained to operate truck cranes. - Pian each application carefully. Obtain all necessary information regarding the intended journey (dis-
– tance, route, overhead clearance, load bearing capacity of bridges, etc.). Ascertain the conditions for
the job (load bearing capacity of the ground, weight and dimensions of the loads to be lifted, required
lengths of stroke and radius, restrictions on movement caused by buildings etc.). Collect the necessary
equipment (lifting tackle, counterweight, materials to place beneath outriggers, etc.). Organise transportation
and obtain any necessary driving permits. - Poor planning leads to improvisation and improvisation is the cause of many accidents!
- A general message to all crane operators:
As the driver of a truck crane, you appreciate your responsiblity for the crane and for all work carried
out in conjunction with the crane. - For this reason, observe the following advice for your safety and the safety of others:
- Familiarize yourself with the truck crane and ali of its operational states before initial use. Read
through these Operating lnstructions and compare the diagrams with the crane itself. Carry out the actions
described on your truck crane stage by stage. - Always carry this operating manual and the corresponding lifting capacity table with you on the vehicle.
TABLE OF CONTENTS:
Krupp KMK 4080 Truck Crane Operating Instruction Manual 2085545 – PDF DOWNLOAD
Foreword
lntroduction
lnstructions for use
1 2 Conversion table for metric units of measurement
1 3 Overview of contents
1 4 Truck crane identification
1 4 1 Vehicle identification
1 4 2 ldentification of the two-stage swing-away lattice extension
1 4 3 ldentification of counterweight parts
1 5 EC declaration of conformity
1 6 G~neral drawing of the truck crane
1 7 Technical description of the truck crane
1 7 1 Carrier
1 7 2 Superstructure
2 Safety instructions
Proper use
Organizational measures
Personnel qualifications
General Safety Regulations
Care and Maintenance
Before crane work
Hand signals for banksmen
Load bearing capacity of the ground and the outrigger
Safe distance from banks and pits
Safe distance from electrical Iines
Earthing the truck crane and the load
Counterweight
Hoisting capacity and load bearing capacity
The effect of wind on crane work
Operating errors
Safe load indicator (SLI)
3 Driving
3 1 Prescribed transport condition of the truck crane
3 1 1 Prescribed transport condition with boom set down on truck crane
3 1 2 Prescribed transport condition with boom set down on trailer
3 2 Carrier driver’s cab
3 2 1 Front instrument panel
3 2 2 Side instrument pane!
Driver’s cab heating system
Heating the driver’s cab
Ventilating the driver’s cab
Fresh air blower (additional equipment)
Additional water heating system (additional equipment)
Before driving
Establishing the proper transport condition
During the winter
Visual inspection of the entire crane
Checkipg the oil level in the vehicle engine
Checking the oil level in the automatic gearbox
Checking the coolant level in the vehicle engine
Checking the tyres
Checking the fluid level of the windscreen washing system
Switching on the slewing gear free-float (only for on-road driving with
boom set down on trailer)
Switching on the boom floating position (only for on-road driving with
boom set down on trailer)
Switching on the battery master switch
Adjusting the driver’s seat, steering column and mirrors
lnserting the 24-hour disc in the trip recorder
Activating the ignition
Checking the suspension system
Checking the functions of the truck crane’s electrical system
Checking the carrier level adjustment system for on-road driving
Checking the steering system for driving on roads (additional equipment)
Starting the vehicle engine
Starting the vehicle engine with starter spray (additional equipment)
Vehicle engine running – check instruments
Checking the compressed air and brake system
Refuelling
While driving
Testing the brake
Driving ranges of the automatic gearbox
Automatic gearbox driving modes
Starting and stopping
Manual selection
Monitoring the control instruments while driving
Driving on downhill slopes
Driving on uphill slopes
After driving
Parking the vehicle
Switch off the battery master switch if the truck crane is idle for a longer
period of time
Off-road driving
Off-the-road gear
Longitudinal differential lock in the transfer case
Longitudinal differential lock in transfer drive axle (additional equipment,
_s x 8 drive only)
Drive of the 2nd axle line
Transverse differential locks in the axle Iines
Carrier level adjustment system
Freeing an immobilized vehicle
All-wheel steering, crab travel mode (additional equipment)
Switching the steering system to all-wheel steering, crab travel mode
Steering the 3rd and 4th axle Iines
Setting the steering system to normal steering mode
Towing a trailer (additional equipment)
Crane operation
4 1 Superstructure crane operator’s cab
4 1 1 Front instrument panel
4 1 2 Side instrument panel
4 1 3 lnstrument panel at crane operator’s seat
4 1 4 Control lever right
4 1 5 Control lever left
4 1 6 Operating instruments of safe load indicator (SLI)
4 2 Heating system for the crane operator’s cab
4 2 1 Heating the crane operator’s cab
4 2 2 Ventilating the crane operator’s cab
4 2 3 Additional water heating system (additional equipment)
Before crane work
Switching off boom floating position (only for on-road driving with the boom
resting on the trailer)
Switching off slewing gear access (only for on-road driving with boom resting
on the trailer)
Condition of the ground on-site
Outrigger
Disconnecting the electrical connection to the superstructure
During the winter
Visual inspection of the entire crane
Checking the oil level in the crane engine
Checking the coolant level
Checking the fluid level of the windscreen washing system
Releasing the mechanical superstructure lock
Switching on the battery master switch
Adjusting the crane operator’s seat
Activating the ignition
Starting the crane engine
Starting the crane engine with the starter spray (additional equipment)
Engine running – check instruments
Refuelling
Working position
Working position “Supported on outriggers”
External influences during crane operation
Heating the hydraulic oil
Cooling the hydraulic oil
Effects of wind
Hand signals
Crane operation
Picking up the hook block
Reeving the hoist rope
Possible reeving methods
Setting down the hook block
Counterweight
Safe load indicator (SLI)
Limit switch
Spotlights
Dead man’s switch
Main hoist
Auxiliary hoist (additional equipment)
Slewing gear
Derricking
Telescoping
T elescoping the main boom for maintenance purposes
Movements which can be carried out simultaneously
Driving a rigged crane
Driving route
Position of the boom
Driving the rigged truck crane
Work breaks and unrigging the crane
Work break
Unrigging the crane
Working with the lattice extension
5 1 Two-stage swing-away lattice extension
5 1 1 Transport condition of the two-stage swing-away lattice extension
5 1 2 Rigging mode of the truck crane when assembling and disassembling
the lattice extension
5 1 3 lnstalling the 26 2 ft swing-away lattice extension on the main boom
5 1 4 lnstalling the 42 6 ft two-stage swing-away lattice extension on the main boom
5 1 5 lnclination of the 26 2 ft swing-away lattice extension or the 42 6 ft two-stage
swing-away lattice extension
5 1 6 ·Raising the boom
5 1 7 Working with the lattice extension
5 1 8 Unrigging the swing-away lattice extension
5 1 9 Checking the transport condition
5 2 Auxiliary single-sheave boom top
5 2 1 Moving lhe auxiliary single-sheave boom top into working position
5 2 2 Raising the main boom with the auxiliary single-sheave boom top
5 2 3 Working with the auxiliary single-sheave boom top (two hook operation)
5 2 4 Moving the auxiliary single-sheave boom top into transport position
Dealing with malfunctions
Malfunctions on the carrier
Electrical system
Diesel engine malfunctions
Automatic gearbox malfunctions
Transfer case malfunctions
Differential lock malfunctions
Service brake malfunctions
Steering system malfunctions
Outrigger malfunctions
Suspension locking system malfunctions
Level adjustment system malfunctions
Jump start – charging battery in the carrier (additional equipment)
Malfunctions on the superstructure
Electrical system
Tipping device for driver’s cab
Technical data
Dimensions
Weights
Counterweight versions
Carrier
Vehicle engine
Power shift gear
Transfer case
Axle Iines
Steering
Tyres
Outriggers
Vehicle electrical system
Tools
Driving speeds
Climbing ability
Turning circle radii
Superstri Jcture
Crane
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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