Krupp Crane KMK 6200 Maintenance Manual 2085943 – PDF DOWNLOAD
FILE DETAILS:
Krupp Crane KMK 6200 Maintenance Manual 2085943 – PDF DOWNLOAD
Language : English
Pages : 170
Downloadable : Yes
File Type : PDF
Size: 25 MB
TABLE OF CONTENTS:
Krupp Crane KMK 6200 Maintenance Manual 2085943 – PDF DOWNLOAD
General instructions
Using the maintenance manual
Maintenance instructions
Safety instructions
Cleaning
Overview of the components that are easily damaged when
cleaning
Run-in instructions
Maintenance overview
Maintenance intervals
Maintenance plans
Maintenance plan D: daily/ before start-up
Maintenance plan W: weekly
Maintenance plan M 1: monthly / after 100 Bh / approx 2000 km
Maintenance plan M 3: every three months I after 300 Bh / 5000 – 6000 km
Maintenance plan M 6: every 6 months / after 500 Bh /10000 – 12500 km
Maintenance plan M 12: every 12 months / after 1 000 Bh / 20000 – 25000 km 5 – 13
Periodic inspections 5 – 15
Load hook inspection 5 – 16
Measures required for winch monitoring 5 – 17
Theoretical service life 5 – 17
Proportion of the theoretical service life used 5 – 18
Determining the operating conditions ( collective load) 5 – 19
Determining the actual operating hours T; 5 – 20
Determining the proportion of the theoretical service life used 5 – 20
Example 5 – 22
Table example to determine the remaining theoretical service life on winch
no 1 (main hoist winch) 5 – 24
Maintenance Manual KMK 6200 2 085 943 en i – 1
Table of contents
6 Lubricant and process materials 6- 1
6 1 Table of lubricants 6- 1
6 2 Process materials 6- 3
6 2 1 Fuel 6- 3
6 2 2 Engine coolant admixtures 6- 3
6 2 3 Windscreen washing system admixtures 6- 3
7 Description of maintenance work on the carrier 7- 1
7 1 Vehicle engine 7- 1
7 1 1 Checking the oil level 7- 1
7 1 2 Checking the coolant level 7- 1
7 1 3 Checking the dry air filter 7- 2
7 1 4 Check the overall condition and tightness 7- 3
7 1 5 Cleaning the fuel prefilter-screen 7- 4
7 1 6 Replacing the fuel filter elements 7- 5
7 2 Automatic gearbox 7- 7
7 2 1 Checking the oil level 7- 7
Prerequisites 7- 7
Two types of oil check 7- 7
Checking the oil level when the gear oil is cold {16 – 50 °C) 7- 8
Checking the oil level when the gear oil is warm (70 – 100 °C) 7- 8
7 2 2 Checking the overall condition and tightness 7- 9
7 2 3 Changing the oil and oil filter 7 – ·10
7 3 Transfer case 7 – 11
7 3 1 Checking the overall condition and tightness 7 – 11
7 3 2 Checking the oil level 7 – 11
7 3 3 Changing the oil 7 – 12
7 4 Pump distribution gearbox of the carrier 7 – 13
7 4 1 Checking the overall condition and tightness 7 – 13
7 4 2 Checking the oil level 7 – 13
7 4 3 Changing the oil •••••••• ■ •••••• 7 – 14
7 5 Axle lines – 7- 15
7 5 1 Checking the overall condition and tightness 7 – 15
7 5 2 Checking the oil in the axle centre drives 7 – 15
7 5 3 Changing the oil in the axle centre drives 7- 17
7 5 4 Checking the oil level in the fin_al drives 7 – 19
7 5 5 Changing the oil in the final drives 7 – 19
7 5 6 Lubricating the cardan shafts on the axle lines 7- 20
7 5 7 Lubricating the (longitudinal) cardan shafts between the gear units 7 – 21
7 6 Wheels 7- 23
7 6 1 Checking the tyres for damage 7- 23
7 6 2 Checking the tyre air pressure 7- 23
7 6 3 Checking the wheel-bearing clearance 7- 24
i – 2 2 085 943 en Maintenance Manual KMK 6200
Vehicle brakes
Checking brake-lining thickness
Suspension
Checking the oil level in the suspension cylinders
Checking the tightness of retaining bolts on the suspension cylinders
Steering
Checking the tightness
Lubricating the steering arm bearing of the suspension cylinders
Greasing the steering linkage lever
Lubricating the steering system cardan shaft
Carrier compressed air system
Draining the compressed air system
Checking the tightness
Depressurizing the compressed air system
Replacing the granulate cartridge of compressed air drier
Carrier hydraulic system
Checking the hydraulic oil level
Checking the hydraulic hoses
Checking the tightness
Changing the hydraulic oil filters and cleaning the magnetic rods
Replacing the venting filter
Taking oil samples
Changing the hydraulic oil
Central lubrication system
Checking and topping up level in the grease container
Filling the grease container with filling pump
Bleeding the central lubrication system
Carrier electrical system
Checking the acid level of batteries
Checking the acid concentration of batteries
Other maintenance work
Lubricating the outrigger beams
Functional check of the additional heating system (additional equipment)
Description of maintenance work on the superstructure
Crane engine
Checking the oil level
Checking the coolant level
Checking the dry air filter
Checking the overall condition and tightness
Cleaning the fuel prefilter-screen
Replacing fuel filter element
Maintenance Manual KMK 6200 2 085 943 en
8 2 Hoists
8 2 1 Checking the oil level
8 2 2 Checking the tightness
8 2 3 Checking the hoist brake
8 2 4 Lubricating the hoist gears
8 2 5 Changing the oil
Checking the old oil for abrasion particles
8 2 6 Carrying out partial inspection of hoists
8 2 7 Carrying out general inspection of hoists
Slewing gear
Oil level check
Checking the tightness
Lubricating the slewing gear pinion
First lubrication
Subsequent lubrication
Changing the oil
Roller slewing ring
Lubricating (central lubrication system)
Lubricating the gear rim
First lubrication:
Subsequent lubrication:
Superstructure compressed air system
Draining the compressed air system
Checking the tightness
Depressurizing the compressed air system
Replacing the granulate cartridge of compressed air drier
Superstructure pump distribution gearbox
Check the overall condition and tightness
Checking the oil level
Changing the oil
Superstructure hydraulic system
Checking the hydraulic oil level
Checking the hydraulic hoses
Checking the tightness
Ventilating the derricking cylinder
Bleeding the piston rod chamber
Bleeding the piston head area
Ventilating the telescoping cylinders
Prerequisites
Bleeding procedure
Changing the hydraulic oil filters and cleaning the magnetic rods
Return filter
Pressure filter
Replacing the venting filter
Taking oil samples
Changing the hydraulic oil
Main boom
Lubricate the axle at the lower end of the boom
Lubricating the main boom locking pins
Prerequisites
Lubricating
Lubricating the telescopic slide faces of the boom
Prerequisites
Lubricating telescope section I
Lubricating telescope section II
Lubricating telescope section Ill
Lubricating telescope section IV
Luffing jib
Checking the nitrogen and oil pressure in the backstop
Test connections
Nitrogen pressure
Oil pressure
Hoist ropes
Checking the position of sheaves and rope drums
Checking the condition
Assessing the condition of the hoist rope
Replacing the hoist rope
Setting the lowering limit switch
Hook blocks
Lubricating
Superstructure electrical system
Checking the acid level of batteries
Checking the acid concentration of batteries
Other maintenance work
Functional check of the additional heating system (additional equipment)
Longer inoperational periods
Tightening torques
Tightening torques for retaining screws
Special tightening torques
Appendix
DESCRIPTION:
Krupp Crane KMK 6200 Maintenance Manual 2085943 – PDF DOWNLOAD
Maintenance Instructions:
This maintenance manual is intended for maintenance personnel. The maintenance manual does not
contain information on repair work. Repair work must only be carried out by properly qualified personnel.
Repair work also requires:
– appropriate workshop equipment,
– special tools and
– replacement parts approved by Krupp Mobilkrane GmbH.
It is your responsibility to maintain and service the truck crane regularly in order to increase the service
life of the crane and keep it in good working order.
Krupp Mobilkrane GmbH shall only cover the guarantee of the truck crane if the following conditions
have been met:
– proper use,
– prescribed care and maintenance,
– professional repair work.
Numerous defects and failures are caused by improper maintenance such as:
– lack of oil, grease or antifreeze,
– dirt,
– rope damage,
– defective compressed air and hydraulic systems,
– hose damage or loose screw connections,
– defective brakes,
– defective tyres or wheel rims,
– exceeded maintenance intervals.
For your safety and the safety of others, avoid these errors by carrying out maintenance work carefully
within the specified intervals. Do not put off maintenance work. Notify the Krupp Service department or
the repair crew immediately should repair work become necessary. This work may only be carried out
by trained, qualified personnel.
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V