KOMATSU PC2000-11 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL TEN00826-08 – PDF DOWNLOAD
DESCRIPTION:
KOMATSU PC2000-11 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL TEN00826-08 – PDF DOWNLOAD
SERIAL NUMBERS – 30001 and up
READ THIS MANUAL:
- This manual gives details of the operation and methods of inspection and maintenance for this machine that
must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental
safety rules for the operation and maintenance of machines. - Read, understand and follow all precautions and warnings in this manual and on the machine before performing
operation and maintenance. Failure to do so may result in serious injury or death.
Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. - Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
If you perform any operation, inspection, or maintenance under conditions that are not described in this manual,
understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should
you or others engage in the prohibited uses or actions described in this manual. It is dangerous to perform improper
operation and maintenance of the machine. It may cause serious injury or death.
TABLE OF CONTENTS:
KOMATSU PC2000-11 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL TEN00826-08 – PDF DOWNLOAD
FOREWORD 1-1
READ THIS MANUAL 1-6
SAFETY INFORMATION 1-7
INTRODUCTION 1-8
MAIN USE OF MACHINE 1-8
DIRECTIONS OF MACHINE 1-8
VISIBILITY FROM OPERATOR’S SEAT 1-9
ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION 1-10
PRODUCT INFORMATION 1-11
LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO PLATE 1-11
LOCATION OF ENGINE NUMBER PLATE 1-11
SERVICE METER LOCATION 1-12
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1-12
ABBREVIATION LIST 1-13
SAFETY 2-1
SAFETY LABELS 2-2
LOCATION OF SAFETY LABELS 2-3
CONTENTS OF SAFETY LABELS 2-6
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2-13
PRECAUTIONS BEFORE STARTING OPERATION 2-13
PREPARATIONS FOR SAFE OPERATION 2-13
PRECAUTIONS TO PREVENT FIRE 2-15
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2-17
DO NOT GET CAUGHT IN WORK EQUIPMENT 2-18
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2-19
PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS 2-19
UNAUTHORIZED MODIFICATION 2-19
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2-20
PRECAUTIONS RELATED TO CAB GLASS 2-20
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2-20
PRECAUTIONS FOR OPERATION 2-21
PRECAUTIONS FOR JOBSITE 2-21
START ENGINE 2-23
PRECAUTIONS FOR OPERATION 2-26
PRECAUTIONS FOR TRANSPORTATION 2-33
TOWING AND BEING TOWED 2-34
LIFTING OPERATION BY USING BUCKET WITH HOOK 2-34
PRECAUTIONS FOR MAINTENANCE 2-36
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2-36
PRECAUTIONS FOR CHECK AND MAINTENANCE 2-41
OPERATION 3-1
GENERAL VIEW 3-2
MACHINE EQUIPMENT NAME 3-2
CAB EQUIPMENT NAMES 3-5
CONTROLS AND GAUGES NAMES 3-6
EXPLANATION OF COMPONENTS 3-12
EXPLANATION OF MACHINE MONITOR EQUIPMENT 3-12
SWITCHES (INSIDE OF CAB) 3-108
SWITCHES (INSIDE CAB BASE ROOM) 3-118
SWITCHES (OUTSIDE OF MACHINE) 3-121
CAUTION LAMP 3-132
CONTROL LEVERS AND PEDALS 3-135
OTHER EQUIPMENT 3-139
MACHINE OPERATIONS AND CONTROLS 3-176
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE 3-176
METHOD FOR STARTING ENGINE 3-224
CONTENTS FOREWORD
1-2
METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-228
METHOD FOR STOPPING ENGINE 3-238
METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
3-248
METHOD FOR STEERING MACHINE 3-251
METHOD FOR SWINGING MACHINE 3-253
METHOD FOR OPERATING WORK EQUIPMENT 3-254
HANDLE WORKING MODE 3-255
PROHIBITED OPERATIONS 3-256
PRECAUTIONS FOR OPERATION 3-261
PRECAUTIONS FOR WORKING ON SLOPE 3-262
METHOD FOR ESCAPING FROM MUD 3-263
RECOMMENDED APPLICATIONS 3-264
EFFECTIVE USE OF HYDRAULIC EXCAVATOR 3-265
METHOD FOR CHANGING BUCKET 3-266
METHOD FOR PARKING MACHINE 3-267
METHOD FOR CHECKING AFTER FINISHING WORK 3-269
LOCK 3-270
HANDLE AIR CONDITIONER 3-273
EXPLANATION OF AIR CONDITIONER EQUIPMENT 3-274
METHOD FOR OPERATING AIR CONDITIONER 3-281
FUNCTIONS OF AIR CONDITIONER AND OTHERS 3-284
HANDLING RADIO 3-287
EXPLANATION OF RADIO EQUIPMENT 3-287
METHOD FOR CONTROLLING RADIO 3-289
STOW ANTENNA 3-292
KomVision 3-293
PRECAUTIONS WHEN USING KomVision 3-293
EXPLANATION OF KomVision COMPONENTS 3-294
KomVision MONITOR EQUIPMENT NAME 3-295
EXPLANATION OF KomVision MONITOR EQUIPMENT 3-296
HANDLE ANCHOR POINT FOR TIE-OFF 3-305
HANDLE AUTO-GREASING SYSTEM 3-306
MACHINE OPERATIONS AND CONTROLS 3-306
TROUBLES AND ACTIONS 3-308
CHECK AND MAINTENANCE 3-311
HANDLE THE HYDRAULICALLY OPERATED STAIRWAY 3-315
PROCEDURE FOR OPERATING THE HYDRAULICALLY OPERATED STAIRWAY 3-315
TRANSPORTATION 3-320
PRECAUTIONS FOR TRANSPORTING MACHINE 3-320
SELECT TRANSPORTATION METHOD 3-320
METHOD FOR LIFTING THE UNITS FOR TRANSPORTATION 3-320
MACHINE CONFIGURATION FOR TRANSPORTATION 3-320
COLD WEATHER OPERATION 3-321
COLD WEATHER OPERATION INFORMATION 3-321
PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER 3-323
AFTER COLD WEATHER SEASON 3-323
PRECAUTIONS FOR LONG-TERM STORAGE 3-324
PREPARATION FOR LONG-TERM STORAGE 3-324
MAINTENANCE DURING LONG-TERM STORAGE 3-324
STARTING MACHINE AFTER LONG-TERM STORAGE 3-325
TROUBLES AND ACTIONS 3-326
ACTIONS WHEN RUNNING OUT OF FUEL 3-326
PHENOMENA THAT ARE NOT FAILURES 3-327
PRECAUTIONS FOR TOWING MACHINE 3-328
PRECAUTIONS FOR SEVERE JOB CONDITION 3-328
PRECAUTIONS FOR DISCHARGED BATTERY 3-329
OTHER TROUBLE 3-333
FOREWORD CONTENTS
1-3
MAINTENANCE 4-1
PRECAUTIONS FOR MAINTENANCE 4-2
CHECK SERVICE METER READING 4-2
KOMATSU GENUINE REPLACEMENT PARTS 4-2
KOMATSU GENUINE LUBRICANTS 4-2
ALWAYS USE CLEAN WASHER FLUID 4-2
FRESH AND CLEAN LUBRICANTS 4-2
CHECK DRAINED OIL AND USED FILTER 4-2
PRECAUTIONS FOR REFILLING OIL OR FUEL 4-2
PRECAUTIONS FOR WELDING 4-2
DO NOT DROP THINGS INSIDE MACHINE 4-2
PRECAUTIONS FOR KDPF 4-3
DUSTY JOBSITES 4-3
AVOID MIXING OIL 4-3
LOCK INSPECTION COVERS 4-3
BLEED AIR FROM HYDRAULIC CIRCUIT 4-3
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES 4-3
CHECKS AFTER INSPECTION AND MAINTENANCE 4-4
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE 4-4
OUTLINE OF MAINTENANCE 4-5
HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4-6
HANDLE ELECTRICAL COMPONENTS 4-11
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS 4-12
MAINTENANCE SCHEDULE 4-14
MAINTENANCE SCHEDULE TABLE 4-14
MAINTENANCE PROCEDURE 4-16
INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS) 4-16
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) 4-16
INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS) 4-16
INITIAL 4000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 4000 HOURS) 4-16
WHEN REQUIRED 4-16
CHECKS BEFORE STARTING 4-58
EVERY 250 HOURS MAINTENANCE 4-59
EVERY 500 HOURS MAINTENANCE 4-67
EVERY 1000 HOURS MAINTENANCE 4-82
EVERY 2000 HOURS MAINTENANCE 4-102
EVERY 4000 HOURS MAINTENANCE 4-107
EVERY 4500 HOURS MAINTENANCE 4-113
EVERY 5000 HOURS MAINTENANCE 4-114
EVERY 8000 HOURS MAINTENANCE 4-118
EVERY 9000 HOURS MAINTENANCE 4-118
EVERY 6 MONTHS MAINTENANCE 4-118
SPECIFICATIONS 5-1
SPECIFICATIONS 5-2
SPECIFICATIONS: PC2000-11 5-2
ATTACHMENTS AND OPTIONS 6-1
PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS 6-2
PRECAUTIONS WHEN SELECTING 6-2
READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY 6-2
PRECAUTIONS WHEN REMOVING AND INSTALLING 6-2
PRECAUTIONS FOR USING 6-3
ATTACHMENTS AND OPTIONS 6-4
INSTALL ATTACHMENT 6-4
TRACK SHOES SELECTION 6-5
HANDLE EXTERNAL POWER SUPPLY ENGINE PREHEATER 6-6
INSTALLATION PROCEDURES FOR EXTERNAL POWER SUPPLY SYSTEM FOR EXTERNAL
POWER SUPPLY ENGINE PREHEATER 6-6
FABRICATE EXTERNAL POWER SUPPLY CABLE 6-7
CONTENTS FOREWORD
1-4
INSTALL EXTERNAL POWER SUPPLY SYSTEM 6-9
PROCEDURE FOR HANDLING EXTERNAL POWER SUPPLY ENGINE PREHEATER 6-12
HANDLE MOVABLE DIESEL PREHEATER 6-14
GENERAL VIEW 6-17
EXPLANATION OF MOVABLE DIESEL PREHEATER EQUIPMENT 6-20
OPERATION OF MOVABLE DIESEL PREHEATER 6-23
CAUSE OF TROUBLE AND ACTIONS 6-32
HANDLE SERVICE CENTER 6-34
EXPLANATION OF SERVICE CENTER COMPONENTS 6-34
OPERATE SERVICE ARM 6-35
DRAIN OR ADD OIL, GREASE AND COOLANT THROUGH SERVICE PANEL 6-37
EVERY 1000 HOURS MAINTENANCE 6-49
ACTIONS IF MACHINE DOES NOT MOVE BY PROXIMITY SWITCH FAILURE ETC 6-51
ACTIONS IF PROXIMITY SWITCH HAS FAILED 6-52
SERVICE CENTER CAUTION LAMP 6-52
HANDLE JUMP START RECEPTACLE 6-53
EXPLANATION OF JUMP START RECEPTACLE COMPONENTS 6-53
METHOD FOR CONNECTING EXTERNAL POWER SUPPLY 6-53
REPLACEMENT PARTS 7-1
DEFINED LIFE PARTS 7-2
DEFINED LIFE PARTS LIST 7-2
CONSUMABLE PARTS 7-3
CONSUMABLE PARTS LIST 7-3
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 7-4
LUBRICATION CHART 7-7
USE OF FUEL, COOLANT AND LUBRICANTS TO ACCORDING TO AMBIENT TEMPERATURE
7-8
RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS 7-10
INDEX 8-1
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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