KOMATSU PC200-6 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C10001 & UP) KOMATSU PC200-6
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KOMATSU PC200-6 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C10001 & UP) KOMATSU PC200-6
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically.
- If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners.
- Continuing improvements in thie design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
- This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
TABLE OF CONTENTS:
KOMATSU PC200-6 HYDRAULIC EXCAVATOR Operation & Maintenance Manual (SN:C10001 & UP) KOMATSU PC200-6
MAIN MENU........................................................................... 0 1. FOREWORD......................................................................... 2 2. SAFETY INFORMATION............................................................... 3 3. INTRODUCTION..................................................................... 4 4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.................... 5 5. CONTENTS......................................................................... 6 SAFETY ............................................................................. 10 6. GENERAL PRECAUTIONS ......................................................... 11 7. PRECAUTIONS DURING OPERATION ................................................ 18 7.1 BEFORE STARTING ENGINE ................................................. 18 7.2 AFTER STARTING ENGINE .................................................. 20 7.3 TRANSPORTATION ......................................................... 27 7.4 BATTERY................................................................. 28 7.5 TOWING ................................................................. 30 7.6 LIFTING OPERATIONS ..................................................... 30 8. PRECAUTIONS FOR MAINTENANCE ................................................. 31 8.1 BEFORE CARRYING OUT MAINTENANCE ........................................ 31 8.2 DURING MAINTENANCE...................................................... 35 9. POSITION FOR ATTACHING SAFETY LABELS ........................................ 40 OPERATION .......................................................................... 44 10. GENERAL VIEW ............................................................... 45 10.1 GENERAL VIEW OF MACHINE ............................................... 45 10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................................... 46 11. EXPLANATION OF COMPONENTS .................................................. 47 11.1 MACHINE MONITOR ....................................................... 47 11.2 SWITCHES .............................................................. 52 11.3 CONTROL LEVERS AND PEDALS ............................................. 56 11.4 CEILING WINDOW ........................................................ 61 11.5 FRONT WINDOW........................................................... 62 11.6 DOOR LOCK ............................................................. 64 11.7 ASHTRAY ............................................................... 64 11.8 CAP, COVER WITH LOCK .................................................. 65 11.9 COOLER ................................................................ 66 11.10 CASSETTE/RADIO ....................................................... 68 11.11 FUSE.................................................................. 74 11.12 FUSIBLE LINK ......................................................... 75 11.13 TOOL BOX ............................................................. 75 11.14 GREASE PUMP HOLDER ................................................... 75 11.15 HANDLING ACCUMULATOR.................................................. 76 12. OPERATION .................................................................. 77 12.1 CHECK BEFORE STARTING ENGINE .......................................... 77 12.2 STARTING ENGINE........................................................ 86 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE .......................... 88 12.4 MOVING MACHINE OFF..................................................... 90 12.5 STEERING MACHINE ...................................................... 93 12.6 STOPPING MACHINE....................................................... 95 12.7 SWINGING............................................................... 96 12.8 OPERATION OF WORK EQUIPMENT ........................................... 97 12.9 PROHIBITIONS FOR OPERATION ............................................ 98 12.10 PRECAUTIONS FOR OPERATION.............................................100 12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...........................101 12.12 HOW TO ESCAPE FROM MUD ...............................................103 12.13 WORK POSSIBLE USING HYDRAULIC EXCAVATOR..............................104 12.14 REPLACEMENT AND INVERSION OF BUCKET .................................105 12.15 PARKING MACHINE ......................................................107 12.16 CHECK AFTER FINISHING WORK ...........................................108 12.17 STOPPING ENGINE ......................................................109 12.18 CHECK AFTER STOPPING ENGINE ..........................................110 12.19 LOCKING ..............................................................110 13. TRANSPORTATION .............................................................111 13.1 LOADING, UNLOADING WORK................................................111 13.2 PRECAUTIONS FOR LOADING ...............................................113 13.3 PRECAUTIONS FOR TRANSPORTATION ........................................114 14. COLD WEATHER OPERATION .....................................................115 14.1 PRECAUTIONS FOR LOW TEMPERATURE .......................................115 14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................................117 14.3 AFTER COLD WEATHER ....................................................117 15. LONG-TERM STORAGE ..........................................................118 15.1 BEFORE STORAGE ........................................................118 15.2 DURING STORAGE ........................................................119 15.3 AFTER STORAGE .........................................................119 15.4 STARTING MACHINE AFTER LONG-TERM STORAGE .............................119 16. TROUBLESHOOTING ............................................................120 16.1 PHENOMENA THAT ARE NOT FAILURES .......................................120 16.2 METHOD OF TOWING MACHINE ..............................................120 16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE .............................120 16.4 PRECAUTIONS ON PARTICULAR JOBSITES ....................................121 16.5 IF BATTERY IS DISCHARGED ..............................................121 16.6 OTHER TROUBLE..........................................................125 MAINTENANCE ........................................................................129 17. GUIDES TO MAINTENANCE ......................................................130 18. OUTLINES OF SERVICE ........................................................133 18.1 OUTLINE OF OIL, FUEL, COOLANT .........................................133 18.2 OUTLINE OF ELECTRIC SYSTEM ............................................136 18.3 OUTLINE OF HYDRAULIC SYSTEM ...........................................137 19. WEAR PARTS LIST ............................................................138 20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....140 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............................144 21.1 INTRODUCTION OF NECESSARY TOOLS .......................................144 21.2 TORQUE LIST ...........................................................145 22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............................146 23. MAINTENANCE SCHEDULE CHART .................................................150 23.1 MAINTENANCE SCHEDULE CHART ............................................150 23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER ....................152 24. SERVICE PROCEDURE ..........................................................153 24.1 INITIAL 250 HOURS SERVICE .............................................153 24.2 WHEN REQUIRED .........................................................154 24.3 CHECK BEFORE STARTING .................................................172 24.4 EVERY 100 HOURS SERVICE ...............................................177 24.5 EVERY 250 HOURS SERVICE ...............................................180 24.6 EVERY 500 HOURS SERVICE ...............................................186 24.7 EVERY 1000 HOURS SERVICE ..............................................191 24.8 EVERY 2000 HOURS SERVICE ..............................................194 24.9 EVERY 4000 HOURS SERVICE ..............................................197 24.10 EVERY 5000 HOURS SERVICE .............................................198 SPECIFICATIONS .....................................................................203 25. SPECIFICATIONS .............................................................204 OPTIONS, ATTACHMENTS ...............................................................207 26. GENERAL PRECAUTIONS ........................................................208 26.1 PRECAUTIONS RELATED TO SAFETY .........................................208 26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS ...............................209 27. HANDLING BUCKET WITH HOOK ..................................................210 27.1 CHECKING FOR DAMAGE TO BUCKET WITH ....................................210 27.2 PROHIBITED OPERATIONS .................................................210 27.3 PRECAUTIONS DURING OPERATIONS .........................................210 28. USING SEAT BELT ............................................................211 28.1 SEAT BELT .............................................................211 29. MACHINES READY FOR ATTACHMENTS .............................................213 29.1 EXPLANATION OF COMPONENTS..............................................213 29.2 HYDRAULIC CIRCUIT .....................................................215 29.3 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE ............................217 29.4 OPERATION .............................................................219 29.5 LONG-TERM STORAGE .....................................................220 29.6 SPECIFICATIONS ........................................................220 30. INTRODUCTION OF ATTACHMENTS ................................................221 30.1 SPECIFICATION, USE ....................................................221 30.2 ATTACHMENT INSTALLATION COMBINATION TABLE .............................222 30.3 SELECTION OF TRACK SHOES ..............................................223 30.4 SELECTION OF BUCKET TEETH .............................................224 30.5 HANDLING RUBBER PAD SHOE ..............................................225 30.6 HANDLING TRAPEZOIDAL BUCKET ...........................................227 30.7 HANDLING EXTENSION ARM.................................................228 30.8 HANDLING CLAMSHELL BUCKET .............................................229 31. EXTENDING MACHINE SERVICE LIFE .............................................230 31.1 HYDRAULIC BREAKER .....................................................230 31.2 POWER RIPPER ..........................................................233 31.3 FORK GRAB .............................................................234 31.4 GRAPPLE BUCKET ........................................................235 31.5 SCRAP GRAPPLE .........................................................236 31.6 CRUSHER & CUTTER ......................................................237 31.7 HYDRAULIC PILE DRIVER .................................................238 31.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE ..........................239
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