Komatsu PC130-6K PC150LGP-6K HYDRAULIC EXCAVATOR Operation & Maintenance Manual
Description:
Komatsu PC130-6K PC150LGP-6K HYDRAULIC EXCAVATOR Operation & Maintenance Manual
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and cannot be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners.
- Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information for your machine of for questions regarding information in this manual.
Table Of Contents:
Komatsu PC130-6K PC150LGP-6K HYDRAULIC EXCAVATOR Operation & Maintenance Manual
UEAM000602KAFT.pdf......................................................................................................0 Operation & Maintenance Manual......................................................................................1 PC200EN-6K..........................................................................................................1 PC200EL-6K..........................................................................................................1 serial number...................................................................................................1 PC200EN-6K - k34049 and up......................................................................................1 pc200EL-6K - k34049 and up......................................................................................1 hydraulic excavator.............................................................................................1 UEAM000203..................................................................................................1 FOREWORD............................................................................................................0 SAFETY INFORMATION..................................................................................................0 SAFETY MESSAGES.................................................................................................0 NOISE...........................................................................................................0 VIBRATION.......................................................................................................0 INTRODUCTION........................................................................................................0 INTENDED USE....................................................................................................0 FEATURES........................................................................................................0 BREAKING IN YOUR NEW MACHINE....................................................................................0 LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR......................................................0 MACHINE SERIAL NO. PLATE POSITION...............................................................................0 ENGINE SERIAL NO. PLATE POSITION................................................................................0 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.......................................................................0 MACHINE SERIAL PLATE............................................................................................0 SAFETY..............................................................................................................0 GENERAL PRECAUTIONS.............................................................................................0 PRECAUTIONS DURING OPERATION....................................................................................0 BEFORE STARTING ENGINE......................................................................................0 OPERATING MACHINE...........................................................................................0 TRANSPORTATION..............................................................................................0 BATTERY.....................................................................................................0 TOWING......................................................................................................0 BUCKET WITH HOOK............................................................................................0 GENERAL PRECAUTIONS.....................................................................................0 PRECAUTIONS FOR LIFTING OPERATION.......................................................................0 PRECAUTIONS FOR MAINTENANCE.....................................................................................0 BEFORE CARRYING OUT MAINTENANCE.............................................................................0 DURING MAINTENANCE..........................................................................................0 POSITION FOR ATTACHING SAFETY LABELS............................................................................0 POSITION FOR ATTACHING SAFETY LABELS........................................................................0 OPERATION...........................................................................................................0 GENERAL VIEW....................................................................................................0 GENERAL VIEW OF MACHINE.....................................................................................0 GENERAL VIEW OF CONTROLS AND GAUGES.........................................................................0 EXPLANATION OF COMPONENTS.......................................................................................0 MACHINE MONITOR.............................................................................................0 A: BASIC CHECK ITEMS....................................................................................0 B: CAUTION ITEMS........................................................................................0 C: EMERGENCY STOP ITEMS.................................................................................0 D: METER DISPLAY PORTION................................................................................0 METERS......................................................................................................0 E: SWITCHES.............................................................................................0 SWITCHES....................................................................................................0 CONTROL LEVERS, PEDALS......................................................................................0 CEILING WINDOW..........................................................................................0 CLEAR RAIN VISOR........................................................................................0 PULL DOWN SUN VISOR.....................................................................................0 FRONT WINDOW............................................................................................0 DOOR LOCK...............................................................................................0 CAP, COVER WITH LOCK....................................................................................0 LUGGAGE TRAY............................................................................................0 ASHTRAY.................................................................................................0 CUP HOLDER..............................................................................................0 HEATER......................................................................................................0 VIEW OF CONTROL PANEL...................................................................................0 AIR CONDITIONER (OPTION)....................................................................................0 LEVER-SLIDE TYPE AIR CONDITIONER............................................................................0 DEFROSTER SELECTOR LEVER................................................................................0 PUSH-BUTTOM TYPE AIR CONDITIONER............................................................................0 GENERAL LOCATIONS ON CONTROL PANEL......................................................................0 AIR CONDITIONER SWITCH..................................................................................0 OFF SWITCH..............................................................................................0 DEFROSTER SELECTOR LEVER................................................................................0 PRECAUTIONS WHEN USING AIR CONDITIONER..................................................................0 CHECK, MAINTAIN MACHINE EQUIPPED WITH AIR CONDITIONER...................................................0 CAB RADIO...................................................................................................0 FUSE........................................................................................................0 Fuse capacity and name of circuit.......................................................................0 FUSIBLE LINK................................................................................................0 CONTROLLERS.................................................................................................0 TOOL BOX....................................................................................................0 REFUELLING PUMP.............................................................................................0 HANDLING THE ACCUMULATOR....................................................................................0 METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR..................0 OPERATION.......................................................................................................0 CHECK BEFORE STARTING ENGINE................................................................................0 WALK-AROUND CHECK.......................................................................................0 CHECK BEFORE STARTING...................................................................................0 CHECK FUEL LEVEL, ADD FUEL..............................................................................0 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..............................................................0 CHECK AIR CLEANER FOR CLOGGING..........................................................................0 CHECK ELECTRIC WIRINGS..................................................................................0 CHECK FUNCTION OF HORN..................................................................................0 CHECK FOR WATER IN FUEL SEDIMENTOR......................................................................0 CHECK FOR WATER IN PRIMARY FUEL FILTER, DRAIN WATER.....................................................0 ADJUSTMENT BEFORE OPERATION OPERATOR’S SEAT.............................................................0 USING THE SEAT BELT.....................................................................................0 OPERATIONS AND CHECKS BEFORE STARTING ENGINE............................................................0 STARTING ENGINE.............................................................................................0 NORMAL STARTING.........................................................................................0 STARTING IN COLD WEATHER................................................................................0 OPERATIONS AND CHECKS AFTER STARTING ENGINE.................................................................0 WHEN NORMAL.............................................................................................0 IN COLD AREAS (AUTOMATIC WARMING-UP OPERATION)..........................................................0 MOVING MACHINE OFF..........................................................................................0 MOVING MACHINE FORWARD..................................................................................0 MOVING MACHINE BACKWARD.................................................................................0 STEERING MACHINE............................................................................................0 STEERING (changing direction)...........................................................................0 STOPPING MACHINE............................................................................................0 SWINGING....................................................................................................0 OPERATION OF WORK EQUIPMENT.................................................................................0 WORKING MODE SELECTION......................................................................................0 PROHIBITIONS FOR OPERATION..................................................................................0 PRECAUTIONS FOR OPERATION...................................................................................0 PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS................................................................0 HOW TO ESCAPE FROM MUD......................................................................................0 WHEN ONE SIDE IS STUCK..................................................................................0 WHEN BOTH SIDES ARE STUCK...............................................................................0 WORK POSSIBLE USING HYDRAULIC EXCAVATOR.....................................................................0 BACKHOE WORK............................................................................................0 SHOVEL WORK.............................................................................................0 DITCHING WORK...........................................................................................0 LOADING WORK............................................................................................0 REPLACEMENT AND INVERSION OF BUCKET.........................................................................0 REPLACEMENT.............................................................................................0 INVERSION...............................................................................................0 PARKING THE MACHINE.........................................................................................0 CHECK AFTER FINISHING WORK..................................................................................0 STOPPING ENGINE.............................................................................................0 CHECK AFTER STOPPING ENGINE.................................................................................0 LOCKING.................................................................................................0 OVERLOAD WARNING DEVICE.................................................................................0 TRANSPORTATION..................................................................................................0 LOADING, UNLOADING WORK.....................................................................................0 PRECAUTIONS FOR LOADING.................................................................................0 PRECAUTIONS FOR TRANSPORTATION..........................................................................0 METHOD OF LIFTING MACHINE...............................................................................0 COLD WEATHER OPERATION..........................................................................................0 PRECAUTIONS FOR LOW TEMPERATURE.............................................................................0 FUEL AND LUBRICANTS.....................................................................................0 COOLANT.................................................................................................0 BATTERY.................................................................................................0 PRECAUTIONS AFTER COMPLETION OF WORK........................................................................0 AFTER COLD WEATHER......................................................................................0 LONG-TERM STORAGE...............................................................................................0 BEFORE STORAGE..............................................................................................0 DURING STORAGE..............................................................................................0 AFTER STORAGE...............................................................................................0 STARTING MACHINE AFTER LONG-TERM STORAGE....................................................................0 TROUBLESHOOTING.................................................................................................0 PHENOMENA THAT ARE NOT FAILURES.............................................................................0 METHOD OF TOWING MACHINE....................................................................................0 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE...................................................................0 PRECAUTIONS ON PARTICULAR JOBSITES..........................................................................0 IF BATTERY IS DISCHARGED....................................................................................0 STARTING ENGINE WITH BOOSTER CABLE......................................................................0 OTHER TROUBLE...............................................................................................0 ELECTRICAL SYSTEM.......................................................................................0 CHASSIS.................................................................................................0 ENGINE..................................................................................................0 ENGINE (cont’d).........................................................................................0 ELECTRONIC CONTROL SYSTEM...............................................................................0 MAINTENANCE.........................................................................................................0 GUIDES TO MAINTENANCE...........................................................................................0 OUTLINES OF SERVICE.............................................................................................0 OUTLINE OF OIL, FUEL, COOLANT...............................................................................0 OIL.....................................................................................................0 FUEL....................................................................................................0 COOLANT.................................................................................................0 GREASE..................................................................................................0 STORING OIL AND FUEL....................................................................................0 FILTERS.................................................................................................0 EXPLANATION OF LUBRICATION CHART DECAL......................................................................0 OUTLINE OF ELECTRICAL SYSTEM................................................................................0 OUTLINE OF HYDRAULIC SYSTEM.................................................................................0 WEAR PARTS LIST.................................................................................................0 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE............................................0 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS............................................................0 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................................0 LIST OF NECESSARY TOOLS.....................................................................................0 TORQUE LIST.................................................................................................0 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...................................................................0 MAINTENANCE SCHEDULE CHART......................................................................................0 MAINTENANCE SCHEDULE CHART..................................................................................0 MAINTENANCE WHEN USING HYDRAULIC BREAKER....................................................................0 SERVICE PROCEDURE...............................................................................................0 INITIAL 250 HOURS SERVICE...................................................................................0 WHEN REQUIRED...............................................................................................0 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT............................................................0 CLEAN INSIDE OF COOLING SYSTEM..........................................................................0 CHECKING COOLANT LEVEL..................................................................................0 DRAINING THE SYSTEM.....................................................................................0 CLEANING THE SYSTEM.....................................................................................0 FILLING THE SYSTEM......................................................................................0 REFILLING AN OVERHEATED SYSTEM..........................................................................0 CLEANING THE RADIATOR...................................................................................0 CLEANING THE RADIATOR PRE SCREEN........................................................................0 THERMOSTATS.............................................................................................0 CHECK AND TIGHTEN TRACK SHOE BOLTS......................................................................0 CHECK and adjust TRACK TENSION..........................................................................0 CHECK ELECTRICAL INTAKE AIR HEATER......................................................................0 CHECK ALTERNATOR........................................................................................0 CHECK START MOTOR.......................................................................................0 REPLACE BUCKET SIDE CUTTERS.............................................................................0 REPLACE BUCKET TEETH....................................................................................0 ADJUST BUCKET CLEARANCE.................................................................................0 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID..............................................................0 CHECK, MAINTAIN AIR CONDITIONER.........................................................................0 CHECK BEFORE STARTING.......................................................................................0 CHECK COOLANT LEVEL, ADD COOLANT........................................................................0 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL..............................................................0 CHECK FUEL LEVEL, ADD FUEL..............................................................................0 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL..............................................................0 CHECK AIR CLEANER FOR CLOGGING..........................................................................0 CHECK ELECTRIC WIRINGS..................................................................................0 CHECK FUNCTION OF HORN..................................................................................0 CHECK FOR WATER AND SEDIMENT IN SEDIMENTOR, DRAIN WATER AND SEDIMENT....................................0 CHECK FOR WATER IN PRIMARY FUEL FILTER, DRAIN WATER.....................................................0 EVERY 100 HOURS SERVICE.....................................................................................0 LUBRICATING.............................................................................................0 CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL........................................................0 DRAIN WATER AND SEDIMENT FROM FUEL TANK.................................................................0 CLEAN FRESH AIR INTAKE FILTER...........................................................................0 EVERY 250 HOURS SERVICE.....................................................................................0 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL............................................................0 CHECK LEVEL OF BATTERY ELECTROLYTE......................................................................0 LUBRICATE SWING CIRCLE (2 POINTS).......................................................................0 BELTS, GENERAL..........................................................................................0 CHECK ALTERNATOR AND WATER PUMP BELT TENSION, ADJUST CHECKING TENSION...................................0 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST...................................................0 EVERY 500 HOURS SERVICE.....................................................................................0 REPLACE FUEL FILTER CARTRIDGE...........................................................................0 CHECK SWING PINION GREASE LEVEL, ADD GREASE.............................................................0 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.......................................0 CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED W.......0 REPLACE HYDRAULIC FILTER ELEMENT........................................................................0 EVERY 1000 HOURS SERVICE....................................................................................0 CHANGE OIL IN SWING MACHINERY CASE......................................................................0 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER..............................................................0 CHECK PLAY OF TURBOCHARGER ROTOR........................................................................0 CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB.......................................................0 CHECK FAN BELT TENSION..................................................................................0 CHECK AND ADJUST VALVE CLEARANCE........................................................................0 EVERY 2000 HOURS SERVICE....................................................................................0 CHANGE OIL IN FINAL DRIVE CASE..........................................................................0 CLEAN HYDRAULIC TANK STRAINER...........................................................................0 CLEAN, CHECK TURBOCHARGER...............................................................................0 CHECK ALTERNATOR, STARTING MOTOR........................................................................0 CHECK ENGINE VALVE CLEARANCE, ADJUST....................................................................0 CHECK VIBRATION DAMPER..................................................................................0 CHANGE ANTI FREEZE......................................................................................0 CHECK AND ADJUST VALVE CLEARANCE........................................................................0 EVERY 4000 HOURS SERVICE....................................................................................0 CHECK WATER PUMP........................................................................................0 EVERY 5000 HOURS SERVICE....................................................................................0 CHANGE OIL IN HYDRAULIC TANK............................................................................0 SPECIFICATIONS......................................................................................................0 SPECIFICATIONS..................................................................................................0 PC200EL-6K, PC200EN-6K......................................................................................0 explanation of LIFTING CAPACITY CHART.......................................................................0 OPTIONS, ATTACHMENTS................................................................................................0 PRECAUTIONS RELATED TO SAFETY...................................................................................0 PRECAUTIONS WHEN INSTALLING ATTACHMENTS.....................................................................0 HANDLING BUCKET WITH HOOK.......................................................................................0 CHECKING FOR DAMAGE TO BUCKET WITH HOOK.....................................................................0 PROHIBITED OPERATIONS.......................................................................................0 PRECAUTIONS DURING OPERATIONS...............................................................................0 MACHINES READY FOR ATTACHMENTS..................................................................................0 1. STOP VALVE...............................................................................................0 2. CONTROL PEDAL FOR ATTACHMENT.............................................................................0 3. ACCUMULATOR..............................................................................................0 4. HYDRAULIC CIRCUIT........................................................................................0 Change-over hydraulic circuit...............................................................................0 CONNECTING HYDRAULIC CIRCUIT................................................................................0 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE...................................................................0 OPERATION...............................................................................................0 LONG TERM STORAGE.......................................................................................0 SPECIFICATIONS..........................................................................................0 INTRODUCTION OF ATTACHMENTS.....................................................................................0 SPECIFICATION, USE..........................................................................................0 ATTACHMENT INSTALLATION COMBINATION TABLE...................................................................0 SELECTION OF TRACK SHOES....................................................................................0 SELECTION OF BUCKET TEETH...................................................................................0 HANDLING TRAPEZOIDAL BUCKET.................................................................................0 HANDLING THE CLAMSHELL BUCKET...............................................................................0 EXTENDING MACHINE SERVICE LIFE..................................................................................0 HYDRAULIC BREAKER...........................................................................................0 POWER RIPPER................................................................................................0 MAIN FIELDS OF APPLICATIONS.................................................................................0 FORK GRAB...................................................................................................0 GRAPPLE BUCKET..............................................................................................0 SCRAP GRAPPLE...............................................................................................0 CRUSHER & SMASHER...........................................................................................0 HYDRAULIC PILE DRIVER.......................................................................................0 HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE.................................................................0 2-PC BOOM...................................................................................................0 FEATURES OF 2-PIECE BOOM & ARM..........................................................................0 OPERATION...............................................................................................0 BEFORE STORAGE POSTURE WHEN LEAVING MACHINE.............................................................0 TESTING AND ADJUSTING...................................................................................0 PERODIC MAINTENANCE.....................................................................................0 TRANSPORTATION..........................................................................................0 5.8 M STRAIGHT BOOM.........................................................................................0 BEFORE STORAGE POSTURE WHEN LEAVING MACHINE.............................................................0 PREVENTION OF DAMAGE TO WORK EQUIPMENT..................................................................0 TRANSPORTATION..........................................................................................0
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