Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavator Operation & Maintenance Manual
FILE DETAILS:
Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavator Operation & Maintenance Manual
Brands: Komatsu
Equipment Type: Hydraulic Excavator
Manuals Type: Operation & Maintenance Manual
Machine Model: PC1000-1 PC1000LC-1 PC1000SE-1
Serial Number: 10001 and up
Book Code: SEAM007701
Language: English
Pages: 269
File Format: Portable Document Format (PDF)
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavator Operation & Maintenance Manual
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
TABLE OF CONTENTS:
Komatsu PC1000-1 PC1000LC-1 PC1000SE-1 Hydraulic Excavator Operation & Maintenance Manual
1 Foreword o- 1
2 Safety information o- 2
3 Introduction o- 3
4 Location of plates, table to enter serial No and distributor 0- 4
SAFETY
General precautions Precautions during operation I- 8
71 Before starting engine I- 8
72 Operating machine I-IO
73 Transportation I-15
74 Battery 1-16
75 Bucket with hook 1-17
8 Precautions for maintenance ’ I-20
81 Before carrying out maintenance I-20
82 During maintenance l-23
9 Position for attaching safety labels
OPERATION
10 General view 2- 2
101 General view of machine 2- 2
102 General view of controls and gauges 2- 3
11 Explanation of components 2- 4
111 Machine monitor 2- 4
112 Lamp 2-14
113 Switches 2-15
114 Control levers, pedals 2-20
115 Ceiling window 2-23
116 Front window 2-24
117 Door lock 2-26
118 Dust indicator 2-26
119 Air conditioner 2-27
1110 Radio 2-30
1111 Fuse 2-32
11 I 2 Controllers 2-33
1113 Tool box 2-33
1114 Grease pump 2-33
1115 Handling grease pump 2-34
11 I6 Handling accumulator 2-36
12 Operation 2-37
121 Check before starting engine 2-37
122 Starting engine 2-46
123 Operations and checks after starting engine 2-50
124 Moving machine off 2-52
125 Steering machine 2-56
126 Stopping machine 2-58
127 Swinging 2-60
128 Operation of work equipment 2-61
129 Working mode selection 2-62
1210 Prohibitions for operation
1211 Precautions for operation
1212 Precautions when traveling up or down hills
1213 How to escape from mud
1214 Work possible using hydraulic excavator
1215 Parking machine
1216 Check after finishing work
1217 Stopping engine
1218 Check after stopping engine
1219 Locking
131 Precaution for transportation Z-15
132 Parts for transport 2-76
133 Procedure for increasing or reducing track frame gauge 2-79
Cold weather operation
141 Precautions for low temperature
142 Precautions after completion of work
143 After cold weather
Long-term storage
151 Before storage
152 During storage
153 After storage
154 Starting machine after long-term storage
Troubleshooting 2-86
161 Phenomena that are not failures 2-86
162 Precautions on particular jobsites 2-86
163 If battery is discharged 2-87
164 Other trouble 2-91
MAINTENANCE
17 Guides to maintenance
18 Outlines of service 3- 5
181 Outline of oil, fuel, coolant 3- 5
182 Outline of electrical system 3- 8
183 Outline of hydraulic system 3- 9
184 Releasing pressure 3-10
185 Bleeding air from circuit 3-12
186 Oil filler and level gauge positions 3-17
19 Consumable parts list
20 Use of fuel, coolant and lubricants according to ambient temperature 3-19
21 Standard tightening torques for bolts and nuts 3-23
21 I Introduction of necessary tools 3-23
212 Torque list 3-24
22 Periodic replacement of critical safety parts 3-25
23 Maintenance schedule chart 3-28
231 Maintenance schedule chart 3-28
24 Service Procedure 3-32
241 Initial 100 hours service 3-32
242 Initial 250 hours service 3-32
243 When required 3-33
244 Check before starting 3-53
245 Every 10 hours service 3-58
246 Every 100 hours service 3-61
247 Every 250 hours service 3-62
248 Every 500 hours service 3-69
249 Every 1000 hours service 3-76
2410 Every 2000 hours service 3-79
2411 Every 4000 hours service 3-83
SPECIFICATIONS
25 Specifications 4- 2
OPTIONS, ATTACHMENTS
26 General precautions 5- 2
261 Precautions related to safety 5- 2
262 Precautions when installing attachments 5- 3
27 Handling bucket with hook 5- 4
271 Checking for damage to bucket with hook 5- 4
272 Prohibited operations 5- 4
273 Precautions during operations 5- 4
5 CONTENTS
28 Using seat belt 5- 5
281 Seat belt 5- 5
29 Introduction of attachments 5-7
291 Specification, use 5- 7
BACK HOE TYPE SHOVEL 31 Instruments and controls 6- 3
31 I Switch 6- 3
312 Control levers 6-4
313 Control box 6-6
314 Fuse box 6- 7
32 Operation 6- 8
321 Operation of work equipment 6- 8
322 Check before starting engine 6-10
33 Precautions for machine operation 6-13
331 Precautions during operation 6-13
34 Precautions when disassembling machine 6-l 5
35 Maintenance 6-16
351 Oil filler and level gauge position 6-16
352 Adjust bucket clearance 6-17
353 Check before starting 6-18
354 Every 10 hours service 6-19
36 Excavator work 6-22
37 Transportation 6-23
38 Introduction of attachment 6-26
381 Attachment installation combination table 6-26
382 Specification, use 6-27
39 Specifications 6-28
PLEASE NOTE:
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