Komatsu D65ex 18 D65px 18 D65wx 18 Bulldozer Service Repair Workshop Manual Download
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Komatsu D65ex 18 D65px 18 D65wx 18 Bulldozer Service Repair Workshop Manual Download
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Komatsu D65ex 18 D65px 18 D65wx 18 Bulldozer Service Repair Workshop Manual Download
FOREWORD, SAFETY, BASIC INFORMATION
HOW TO READ THE SHOP MANUAL
REMARK
- Some of the attachments and options described in this Shop Manual may not be available in some districts. If they are required, consult your Komatsu distributor.
- The materials and specifications are subject to change without advance notice.
- Shop Manuals are available for “Machine part” and “Engine part”. For the engine unit, see the Shop Manual for the same model of the engine as the one which is mounted on the machine.
Composition of Shop Manual
This Shop Manual contains technical information necessary for services performed in workshops. It is divided into the following chapters for the easy of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component by system. “Structure and function” is helpful in not only understanding the structure of each component but performing troubleshooting.
20 STANDARD VALUE TABLE
The standard values for new machine and failure criterion are described for testing and adjusting, and troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes measuring tools and measuring methods for testing and adjusting, as well as the adjusting method of each part. The standard values and repair limit for “Testing and adjusting” are described in “Standard value table”.
40 TROUBLESHOOTING :
Troubleshooting of failure part and its remedy method on the occurrence of the failure are described. Troubleshooting is sorted by failure mode.
50 DISASSEMBLY AND ASSEMBLY:
This section describes the special tools, work procedures, and safety precautions necessary for removal, installation, disassembly, and assembly of the components and parts. In addition, tightening torque and quantity and weight of the coating material, lubricants, and coolant necessary to these works are shown.
60 MAINTENANCE STANDARD :
In this section, the maintenance standard value of each component is described. The maintenance standard shows the criteria and remedies for disassembly and assembly.
80 APPENDIX:
The structure and function, testing and adjusting, and troubleshooting for all of the other components or equipment which cannot be separately classified are described together in the appendix.
90 CIRCUIT DIAGRAMS :
This section describes hydraulic circuit diagrams and electrical circuit diagrams.TABLE OF CONTENTS:
Komatsu D65ex 18 D65px 18 D65wx 18 Bulldozer Service Repair Workshop Manual Download
INDEX
00 INDEX AND FOREWORD 00-1
FOREWORD, SAFETY, BASIC INFORMATION 00-20
HOW TO READ THE SHOP MANUAL 00-20
SAFETY NOTICE FOR OPERATION 00-22
PRECAUTIONS TO PREVENT FIRE 00-28
ACTION IF FIRE OCCURS 00-30
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-31
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-32
PRECAUTIONS FOR AdBlue/DEF 00-33
STORE AdBlue/DEF 00-34
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-35
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-37
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-43
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-46
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-47
PRACTICAL USE OF KOMTRAX 00-48
METHOD FOR DISCONNECTING AND CONNECTING PUSH-PULL TYPE COUPLER 00-49
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-52
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-56
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-57
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-59
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-60
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-62
HOW TO READ ELECTRICAL WIRE CODE 00-63
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-67
LIST OF ABBREVIATION 00-70
STANDARD TIGHTENING TORQUE TABLE 00-75
CONVERSION TABLE 00-82
01 SPECIFICATION 01-1
CONTENTS 01-2
SPECIFICATIONS 01-3
SPECIFICATION DRAWING 01-3
SPECIFICATIONS 01-9
WEIGHT TABLE 01-30
TABLE OF FUEL, COOLANT, AND LUBRICANTS 01-40
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
UREA SCR SYSTEM 10-5
LAYOUT DRAWING OF UREA SCR SYSTEM 10-5
UREA SCR SYSTEM DIAGRAM 10-7
FUNCTION OF UREA SCR SYSTEM 10-8
COMPONENT PARTS OF UREA SCR SYSTEM 10-23
BOOT-UP SYSTEM 10-32
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-32
SYSTEM OPERATING LAMP SYSTEM 10-34
BATTERY DISCONNECT SWITCH 10-36
ENGINE SYSTEM 10-38
LAYOUT DRAWING OF ENGINE RELATED PARTS 10-38
ENGINE CONTROL SYSTEM 10-40
AUTOMATIC IDLE STOP SYSTEM 10-45
COMPONENT PARTS OF ENGINE SYSTEM 10-48
COOLING SYSTEM 10-67
LAYOUT DRAWING OF COOLING SYSTEM 10-67
COMPONENT PARTS OF COOLING SYSTEM 10-69
CONTROL SYSTEM 10-86
INDEX 00 INDEX AND FOREWORD
00-2 D65EX-18,D65PX-18,D65WX-18
LAYOUT DRAWING OF CONTROL SYSTEM PARTS 10-86
PALM COMMAND CONTROL SYSTEM 10-87
MACHINE MONITOR SYSTEM 10-91
KOMTRAX SYSTEM 10-92
COMPONENT PARTS OF CONTROL SYSTEM 10-93
HYDRAULIC SYSTEM 10-121
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-121
CLSS 10-122
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-125
POWER TRAIN SYSTEM 10-178
LAYOUT DRAWING OF POWER TRAIN SYSTEM 10-178
OPERATION OF POWER TRAIN SYSTEM 10-181
TRANSMISSION, STEERING, AND BRAKE CONTROL 10-182
HSS SYSTEM 10-184
CENTRALIZED PRESSURE PICKUP PORT 10-187
COMPONENT PARTS OF POWER TRAIN SYSTEM 10-188
WORK EQUIPMENT SYSTEM 10-257
WORK EQUIPMENT CONTROL 10-257
LAYOUT OF TILT DOZER, POWER TILT PITCH DOZER AND ANGLE DOZER SERIES 10-260
LAYOUT OF POWER ANGLE POWER TILT DOZER SERIES 10-261
LAYOUT OF FIXED MULTI-SHANK RIPPER 10-262
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 10-263
UNDERCARRIAGE AND FRAME 10-288
MAIN FRAME 10-288
SUSPENSION 10-290
TRACK FRAME AND IDLER CUSHION 10-293
WORK EQUIPMENT 10-296
STRUCTURE OF FRONT WORK EQUIPMENT (FOR TILT DOZER AND POWER TILT PITCH DOZER
SERIES) 10-296
STRUCTURE OF FRONT WORK EQUIPMENT (FOR POWER ANGLE POWER TILT DOZER SERIES)
10-297
STRUCTURE OF FRONT WORK EQUIPMENT (ANGLE DOZER SERIES) 10-298
STRUCTURE OF FIXED MULTI-SHANK RIPPER 10-299
CAB AND ITS ATTACHMENTS 10-300
ROPS CAB 10-300
CAB MOUNT 10-302
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
STANDARD VALUE TABLE FOR ENGINE 20-3
STANDARD VALUE TABLE FOR ENGINE: D65EX-18 20-3
STANDARD VALUE TABLE FOR ENGINE: D65PX-18 20-8
STANDARD VALUE TABLE FOR ENGINE: D65WX-18 20-13
STANDARD VALUE TABLE FOR MACHINE 20-18
STANDARD VALUE TABLE FOR MACHINE: D65EX-18 20-18
STANDARD VALUE TABLE FOR MACHINE: D65PX-18 20-33
STANDARD VALUE TABLE FOR MACHINE: D65WX-18 20-48
STANDARD VALUE TABLE FOR ELECTRICAL 20-65
STANDARD VALUE TABLE FOR ELECTRICITY 20-65
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
RELATED INFORMATION ON TESTING AND ADJUSTING 30-5
TOOLS FOR TESTING AND ADJUSTING 30-5
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-11
ENGINE AND COOLING SYSTEM 30-12
TEST ENGINE SPEED 30-12
TEST BOOST PRESSURE 30-16
TEST EXHAUST GAS TEMPERATURE 30-18
TEST EXHAUST GAS COLOR 30-20
00 INDEX AND FOREWORD INDEX
D65EX-18,D65PX-18,D65WX-18 00-3
TEST AND ADJUST VALVE CLEARANCE 30-22
TEST COMPRESSION PRESSURE 30-25
TEST BLOWBY PRESSURE 30-27
TEST ENGINE OIL PRESSURE 30-29
TEST EGR VALVE AND KVGT OIL PRESSURE 30-30
TEST FUEL PRESSURE 30-32
TEST FUEL DISCHARGE, RETURN AND LEAKAGE 30-38
BLEED AIR FROM FUEL SYSTEM 30-43
TEST FUEL CIRCUIT FOR LEAKAGE 30-45
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-47
HANDLE NO-INJECTION CRANKING OPERATION 30-48
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-49
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-50
TEST SCR RELATED FUNCTIONS 30-51
CLEAN AdBlue/DEF TANK 30-73
CLEAN AdBlue/DEF TANK MOUNTING PORTION 30-77
ADJUST DECELERATOR PEDAL 30-79
POWER TRAIN 30-81
TEST POWER TRAIN OIL PRESSURE 30-81
ADJUST TRANSMISSION OUTPUT SHAFT SPEED SENSOR 30-93
TEST BRAKE PERFORMANCE SIMPLY 30-95
ADJUST BRAKE PEDAL 30-96
ADJUST PARKING BRAKE LEVER 30-98
MOVE MACHINE BY RELEASING PARKING BRAKE WHEN MACHINE DOES NOT TRAVEL 30-100
UNDERCARRIAGE AND FRAME 30-103
ADJUSTING IDLER CLEARANCE 30-103
TEST AND ADJUST TRACK TENSION 30-104
HYDRAULIC SYSTEM 30-105
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM 30-105
TEST AND ADJUST WORK EQUIPMENT AND HSS OIL PRESSURES 30-106
BLEED AIR FROM HSS PUMP 30-110
TEST OIL PRESSURE OF CONTROL CIRCUIT 30-111
TEST PPC VALVE OUTPUT PRESSURE 30-113
TEST AND ADJUST PLAY OF WORK EQUIPMENT PPC VALVE 30-115
CHECK COOLING FAN SPEED 30-117
TEST COOLING FAN CIRCUIT OIL PRESSURE 30-118
BLEED AIR FROM COOLING FAN PUMP 30-120
TEST THE PARTS CAUSING HYDRAULIC DRIFT IN WORK EQUIPMENT 30-121
TEST INTERNAL OIL LEAKAGE OF WORK EQUIPMENT CYLINDER 30-123
BLEED AIR FROM WORK EQUIPMENT CYLINDERS 30-125
WORK EQUIPMENT 30-126
ADJUST WORK EQUIPMENT LOCK LEVER 30-126
CAB AND ITS ATTACHMENTS 30-127
TEST AND ADJUST OPERATOR’S CAB 30-127
ELECTRICAL SYSTEM 30-132
SET AND OPERATE OF MACHINE MONITOR 30-132
METHOD FOR STARTING UP KOMTRAX 30-217
ADJUST WHEN POWER TRAIN CONTROLLER IS REPLACED 30-222
ADJUST REARVIEW CAMERA ANGLE 30-225
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-226
HANDLE BATTERY DISCONNECT SWITCH 30-227
TEST DIODES 30-228
Pm CLINIC 30-229
Pm CLINIC SERVICE 30-229
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
RELATED INFORMATION ON TROUBLESHOOTING 40-12
GENERAL TROUBLESHOOTING POINTS 40-12
INDEX 00 INDEX AND FOREWORD
00-4 D65EX-18,D65PX-18,D65WX-18
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-13
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-26
CHECKS BEFORE TROUBLESHOOTING 40-28
CHECKS BEFORE TROUBLESHOOTING 40-30
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-32
PREPARATION FOR TROUBLESHOOTING OF ELECTRICAL SYSTEM 40-40
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-47
SYMPTOM AND TROUBLESHOOTING NUMBERS 40-50
INFORMATION IN TROUBLESHOOTING TABLE 40-53
TROUBLESHOOTING METHOD FOR OPEN CIRCUIT IN WIRING HARNESS OF PRESSURE SENSOR
SYSTEM 40-55
CONNECTORS LIST AND LAYOUT 40-57
CONNECTOR PIN NUMBERS – CONNECTION TABLE 40-73
T-BOXES AND T-ADAPTERS LIST 40-112
FUSE LOCATION TABLE 40-118
PRECAUTIONS FOR KDPF (KCSF, KDOC) CLEANING AND CHANGE 40-121
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135]) 40-125
FAILURE CODES TABLE 40-127
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-144
FAILURE CODE [1500L0] T/M Clutches Double Engagement 40-144
FAILURE CODE [15SAL1] ECMV Release Trouble (Forward) 40-145
FAILURE CODE [15SALH] ECMV Engage Trouble (Forward) 40-147
FAILURE CODE [15SBL1] ECMV Release Trouble (Reverse) 40-149
FAILURE CODE [15SBLH] ECMV Engage Trouble (Reverse) 40-151
FAILURE CODE [15SEL1] ECMV Release Trouble (1st) 40-153
FAILURE CODE [15SELH] ECMV Engage Trouble (1st) 40-155
FAILURE CODE [15SFL1] ECMV Release Trouble (2nd) 40-157
FAILURE CODE [15SFLH] ECMV Engage Trouble (2nd) 40-159
FAILURE CODE [15SGL1] ECMV Release Trouble (3rd) 40-161
FAILURE CODE [15SGLH] ECMV Engage Trouble (3rd) 40-163
FAILURE CODE [15SJL1] ECMV Release Trouble (Lock Up Clutch) 40-165
FAILURE CODE [15SJLH] ECMV Engage Trouble (Lock Up Clutch) 40-167
FAILURE CODE [1800MW] P/T Clutch Slip 40-169
FAILURE CODE [879AKA] A/C Recirculation Air Temperature Sensor Open Circuit 40-170
FAILURE CODE [879AKB] A/C Recirculation Air Temperature Sensor Short Circuit 40-171
FAILURE CODE [879BKA] A/C Fresh Air Temperature Sensor Open Circuit 40-172
FAILURE CODE [879BKB] A/C Fresh Air Temperature Sensor Short Circuit 40-174
FAILURE CODE [879CKA] Ventilating Sensor Open Circuit 40-176
FAILURE CODE [879CKB] Ventilating Sensor Short Circuit 40-177
FAILURE CODE [879DKZ] Sunlight Sensor Open Circuit or Short Circuit 40-178
FAILURE CODE [879EMC] Ventilation Damper Malfunction 40-180
FAILURE CODE [879FMC] Air Mix Damper Malfunction 40-181
FAILURE CODE [879GKX] Refrigerant Pressure Input Signal Out of Range 40-182
FAILURE CODE [989L00] Engine Controller Lock Caution 1 40-184
FAILURE CODE [989M00] Engine Controller Lock Caution 2 40-185
FAILURE CODE [989N00] Engine Controller Lock Caution 3 40-186
FAILURE CODE [A1U0N3] Hydrocarbon Desorb Request 1 40-187
FAILURE CODE [A1U0N4] Hydrocarbon Desorb Request 2 40-189
FAILURE CODE [A900FR] Abrupt Engine Stop by Auto Idling Stop 3 40-191
FAILURE CODE [A900N6] Abrupt Engine Stop by Auto Idling Stop 1 40-192
FAILURE CODE [A900NY] Abrupt Engine Stop by Auto Idling Stop 2 40-193
FAILURE CODE [AA10NX] Air Cleaner Clogging 40-194
FAILURE CODE [AB00KE] Charge Voltage Low 40-196
FAILURE CODE [AQ10N3] Manual Stationary Regeneration Request (KDOC Face Plugging) 40-198
FAILURE CODE [AS00N3] Manual Stationary Regeneration Request (SCR) 40-200
FAILURE CODE [AS00R2] Warning 2 (SCR Device Abnormality) 40-202
FAILURE CODE [AS00R3] Inducement 1 (SCR Device Abnormality) 40-203
00 INDEX AND FOREWORD INDEX
D65EX-18,D65PX-18,D65WX-18 00-5
FAILURE CODE [AS00R4] Inducement 2 (SCR Device Abnormality) 40-204
FAILURE CODE [AS00R5] Inducement 3 (SCR Device Abnormality) 40-205
FAILURE CODE [AS00R6] Temporary Recovery of Inducement 40-206
FAILURE CODE [AS00ZK] AdBlue/DEF Level Low Error 5 40-207
FAILURE CODE [AS10KM] AdBlue/DEF Injector Overheat Warning 40-208
FAILURE CODE [AS10NR] AdBlue/DEF Injector High Temperature Warning 40-209
FAILURE CODE [AS10NT] AdBlue/DEF Injector Overheat Caution 40-210
FAILURE CODE [B@BAZG] Engine Oil Pressure Low 40-211
FAILURE CODE [B@BCNS] Engine Coolant Overheat 40-212
FAILURE CODE [B@CENS] Power Train Oil Overheat 40-213
FAILURE CODE [B@HANS] Hydraulic Oil Overheat 40-214
FAILURE CODE [CA115] Engine NE and Backup Speed Sensor Error 40-215
FAILURE CODE [CA122] Charge Air Pressure Sensor High Error 40-216
FAILURE CODE [CA123] Charge Air Pressure Sensor Low Error 40-218
FAILURE CODE [CA131] Throttle Sensor High Error 40-220
FAILURE CODE [CA132] Throttle Sensor Low Error 40-222
FAILURE CODE [CA144] Coolant Temperature Sensor High Error 40-225
FAILURE CODE [CA145] Coolant Temperature Sensor Low Error 40-227
FAILURE CODE [CA153] Charge Air Temperature Sensor High Error 40-229
FAILURE CODE [CA154] Charge Air Temperature Sensor Low Error 40-232
FAILURE CODE [CA187] Sensor 2 Supply Voltage Low Error 40-235
FAILURE CODE [CA221] Ambient Pressure Sensor High Error 40-237
FAILURE CODE [CA222] Ambient Pressure Sensor Low Error 40-239
FAILURE CODE [CA227] Sensor 2 Supply Voltage High Error 40-241
FAILURE CODE [CA234] Engine Overspeed 40-242
FAILURE CODE [CA238] NE Speed Sensor Supply Voltage Error 40-243
FAILURE CODE [CA239] NE Speed Sensor Supply Voltage High Error 40-245
FAILURE CODE [CA249] Ambient Air Temp Sensor High Error 40-247
FAILURE CODE [CA256] Ambient Air Temp Sensor Low Error 40-249
FAILURE CODE [CA271] IMV/PCV 1 Short Circuit Error 40-251
FAILURE CODE [CA272] IMV/PCV 1 Open Circuit Error 40-253
FAILURE CODE [CA281] Supply Pump Pressure Balance Error 40-255
FAILURE CODE [CA322] Injector #1 (L#1) Open Circuit Error or Short Circuit Error 40-256
FAILURE CODE [CA323] Injector #5 (L#5) Open Circuit Error or Short Circuit Error 40-258
FAILURE CODE [CA324] Injector #3 (L#3) Open Circuit Error or Short Circuit Error 40-260
FAILURE CODE [CA325] Injector #6 (L#6) Open Circuit Error or Short Circuit Error 40-262
FAILURE CODE [CA331] Injector #2 (L#2) Open Circuit Error or Short Circuit Error 40-264
FAILURE CODE [CA332] Injector #4 (L#4) Open Circuit Error or Short Circuit Error 40-266
FAILURE CODE [CA343] Engine Controller Internal Failure 40-268
FAILURE CODE [CA351] Injectors Drive Circuit Error 40-269
FAILURE CODE [CA352] Sensor 1 Supply Voltage Low Error 40-270
FAILURE CODE [CA356] MAF Sensor High Error 40-273
FAILURE CODE [CA357] MAF Sensor Low Error 40-275
FAILURE CODE [CA386] Sensor 1 Supply Voltage High Error 40-277
FAILURE CODE [CA428] Water in Fuel Sensor High Error 40-278
FAILURE CODE [CA429] Water in Fuel Sensor Low Error 40-280
FAILURE CODE [CA435] Engine Oil Pressure SW Error 40-282
FAILURE CODE [CA441] Power Voltage Low Error 40-284
FAILURE CODE [CA442] Power Voltage High Error 40-286
FAILURE CODE [CA449] Common Rail Pressure High Error 2 40-287
FAILURE CODE [CA451] Common Rail Pressure Sensor High Error 40-291
FAILURE CODE [CA452] Common Rail Pressure Sensor Low Error 40-294
FAILURE CODE [CA488] Charge Air Temperature High Torque Derate 40-296
FAILURE CODE [CA515] Common Rail Pressure Sensor Supply Voltage High Error 40-297
FAILURE CODE [CA516] Common Rail Pressure Sensor Supply Voltage Low Error 40-299
FAILURE CODE [CA553] Common Rail Pressure High Error 1 40-301
FAILURE CODE [CA555] Crankcase Pressure High Error 2 40-302
FAILURE CODE [CA556] Crankcase Pressure High Error 3 40-303
INDEX 00 INDEX AND FOREWORD
00-6 D65EX-18,D65PX-18,D65WX-18
FAILURE CODE [CA559] Common Rail Pressure Low Error 1 40-304
FAILURE CODE [CA595] Turbocharger Speed High Error 2 40-308
FAILURE CODE [CA687] Turbocharger Speed Low Error 40-309
FAILURE CODE [CA689] Engine NE Speed Sensor Error 40-311
FAILURE CODE [CA691] Intake Air Temperature Sensor High Error 40-316
FAILURE CODE [CA692] Intake Air Temperature Sensor Low Error 40-318
FAILURE CODE [CA697] Engine Controller Internal Temperature Sensor High Error 40-320
FAILURE CODE [CA698] Engine Controller Internal Temperature Sensor Low Error 40-321
FAILURE CODE [CA731] Engine Backup Speed Sensor Phase Error 40-322
FAILURE CODE [CA778] Engine Backup Speed Sensor Error 40-324
FAILURE CODE [CA1117] Engine Controller Partial Data Lost Error 40-329
FAILURE CODE [CA1664] KDOC Abnormality 40-330
FAILURE CODE [CA1669] AdBlue/DEF Level Sensor Voltage High Error 40-333
FAILURE CODE [CA1673] AdBlue/DEF Level Low Error 3 40-334
FAILURE CODE [CA1677] AdBlue/DEF Temperature Sensor Low Error 40-335
FAILURE CODE [CA1678] AdBlue/DEF Temperature Sensor High Error 40-336
FAILURE CODE [CA1682] AdBlue/DEF Pump Priming Error 40-337
FAILURE CODE [CA1683] AdBlue/DEF Tank Heating Valve Voltage High Error 40-339
FAILURE CODE [CA1684] AdBlue/DEF Tank Heating Valve Voltage Low Error 40-341
FAILURE CODE [CA1686] AdBlue/DEF Quality Sensor Voltage High Error 40-343
FAILURE CODE [CA1691] Defective Regeneration 40-344
FAILURE CODE [CA1694] SCR Outlet NOx Sensor In Range Error 40-347
FAILURE CODE [CA1695] Sensor 5 Supply Voltage High Error 40-350
FAILURE CODE [CA1696] Sensor 5 Supply Voltage Low Error 40-351
FAILURE CODE [CA1712] AdBlue/DEF Tank Thawing Error 40-353
FAILURE CODE [CA1713] AdBlue/DEF Tank Heater Valve Open Stuck Error 40-356
FAILURE CODE [CA1714] AdBlue/DEF Quality Sensor Out of Calibration Error 40-358
FAILURE CODE [CA1715] AdBlue/DEF Quality Sensor Internal Circuit Error 40-359
FAILURE CODE [CA1776] Sensor Supply Relay Voltage High Error 40-360
FAILURE CODE [CA1777] Sensor Supply Relay Voltage Low Error 40-363
FAILURE CODE [CA1843] Crankcase Pressure Sensor High Error 40-366
FAILURE CODE [CA1844] Crankcase Pressure Sensor Low Error 40-368
FAILURE CODE [CA1879] KDPF Differential Pressure Sensor High Error 40-371
FAILURE CODE [CA1881] KDPF Differential Pressure Sensor Low Error 40-373
FAILURE CODE [CA1883] KDPF Differential Pressure Sensor In Range Error 40-376
FAILURE CODE [CA1885] Turbo Outlet NOx Sensor Circuit Error 40-380
FAILURE CODE [CA1887] SCR Outlet NOx Sensor Circuit Error 40-382
FAILURE CODE [CA1921] KDPF Soot Accumulation High Error 1 40-384
FAILURE CODE [CA1922] KDPF Soot Accumulation High Error 2 40-387
FAILURE CODE [CA1942] Crankcase Pressure Sensor In Range Error 40-392
FAILURE CODE [CA1993] KDPF Differential Pressure Low Error 40-393
FAILURE CODE [CA2185] Throttle Sensor Supply Voltage High Error 40-396
FAILURE CODE [CA2186] Throttle Sensor Supply Voltage Low Error 40-398
FAILURE CODE [CA2249] Common Rail Pressure Low Error 2 40-400
FAILURE CODE [CA2265] Fuel Feed Pump Open Circuit Error 40-401
FAILURE CODE [CA2266] Fuel Feed Pump Short Circuit Error 40-403
FAILURE CODE [CA2271] EGR Valve Position Sensor High Error 40-405
FAILURE CODE [CA2272] EGR Valve Position Sensor Low Error 40-408
FAILURE CODE [CA2288] Turbocharger Speed High Error 1 40-411
FAILURE CODE [CA2311] lMV Solenoid Error 40-412
FAILURE CODE [CA2349] EGR Valve Solenoid Open Circuit Error 40-413
FAILURE CODE [CA2353] EGR Valve Solenoid Short Circuit Error 40-416
FAILURE CODE [CA2357] EGR Valve Servo Error 40-418
FAILURE CODE [CA2381] KVGT Position Sensor High Error 40-419
FAILURE CODE [CA2382] KVGT Position Sensor Low Error 40-422
FAILURE CODE [CA2383] KVGT Solenoid Open Circuit Error 40-425
FAILURE CODE [CA2386] KVGT Solenoid Short Circuit Error 40-428
FAILURE CODE [CA2387] KVGT Servo Error 40-430
00 INDEX AND FOREWORD INDEX
D65EX-18,D65PX-18,D65WX-18 00-7
FAILURE CODE [CA2555] Intake Air Heater Relay Open Circuit Error 40-431
FAILURE CODE [CA2556] Intake Air Heater Relay Short Circuit Error 40-434
FAILURE CODE [CA2637] KDOC Face Plugging 40-437
FAILURE CODE [CA2639] Manual Stationary Regeneration Request 40-439
FAILURE CODE [CA2771] SCR Outlet NOx Sensor Datalink Timeout Error 40-441
FAILURE CODE [CA2777] Manual Stationary Regeneration Request but KDPF Regeneration Disable
40-447
FAILURE CODE [CA2976] AdBlue/DEF Pump Temperature Sensor Signal Error 40-450
FAILURE CODE [CA3133] KDPF Outlet Pressure Sensor High Error 40-452
FAILURE CODE [CA3134] KDPF Outlet Pressure Sensor Low Error 40-454
FAILURE CODE [CA3135] KDPF Outlet Pressure Sensor In Range Error 40-456
FAILURE CODE [CA3142] SCR Temperature Sensor High Error 40-461
FAILURE CODE [CA3143] SCR Temperature Sensor Low Error 40-462
FAILURE CODE [CA3144] SCR Temperature Sensor In Range Error 40-463
FAILURE CODE [CA3146] SCR Outlet Temperature Sensor High Error 40-465
FAILURE CODE [CA3147] SCR Outlet Temperature Sensor Low Error 40-466
FAILURE CODE [CA3148] SCR Outlet Temperature Sensor In Range Error 40-467
FAILURE CODE [CA3151] SCR Catalyst Efficiency Low Error 2 40-469
FAILURE CODE [CA3165] SCR Outlet Temperature High Error 40-475
FAILURE CODE [CA3229] SCR Temperature High Error 40-477
FAILURE CODE [CA3231] SCR Temperature High Error – Non Regeneration 40-479
FAILURE CODE [CA3232] Turbo Outlet NOx Sensor Datalink Timeout Error 40-481
FAILURE CODE [CA3235] SCR Outlet Temperature High Error – Non Regeneration 40-485
FAILURE CODE [CA3239] AdBlue/DEF Line Heater 2 Voltage High Error 40-487
FAILURE CODE [CA3241] AdBlue/DEF Line Heater 2 Voltage Low Error 40-490
FAILURE CODE [CA3242] AdBlue/DEF Tank Heating Error 40-493
FAILURE CODE [CA3251] KDOC Inlet Temperature High Error 40-496
FAILURE CODE [CA3253] KDOC Temperature Error – Non Regeneration 40-498
FAILURE CODE [CA3254] KDOC Outlet Temperature High Error 1 40-501
FAILURE CODE [CA3255] KDPF Temperature Error – Non Regeneration 40-504
FAILURE CODE [CA3256] KDPF Outlet Temperature High Error 1 40-506
FAILURE CODE [CA3311] KDOC Outlet Temperature High Error 2 40-508
FAILURE CODE [CA3312] KDPF Outlet Temperature High Error 2 40-510
FAILURE CODE [CA3313] KDOC Inlet Temperature Sensor Low Error 40-513
FAILURE CODE [CA3314] KDOC Inlet Temperature Sensor High Error 40-514
FAILURE CODE [CA3315] KDOC Inlet Temperature Sensor In Range Error 40-515
FAILURE CODE [CA3316] KDOC Outlet Temperature Sensor Low Error 40-518
FAILURE CODE [CA3317] KDOC Outlet Temperature Sensor High Error 40-519
FAILURE CODE [CA3318] KDOC Outlet Temperature Sensor In Range Error 40-520
FAILURE CODE [CA3319] KDPF Outlet Temperature Sensor High Error 40-523
FAILURE CODE [CA3321] KDPF Outlet Temperature Sensor Low Error 40-524
FAILURE CODE [CA3322] KDPF Outlet Temperature Sensor In Range Error 40-526
FAILURE CODE [CA3419] MAF Sensor Supply Voltage High Error 40-529
FAILURE CODE [CA3421] MAF Sensor Supply Voltage Low Error 40-531
FAILURE CODE [CA3497] AdBlue/DEF Level Low Error 1 40-533
FAILURE CODE [CA3498] AdBlue/DEF Level Low Error 2 40-534
FAILURE CODE [CA3543] AdBlue/DEF Quality Error (SCR Catalyst Efficiency Low) 40-535
FAILURE CODE [CA3545] SCR Outlet NOx Sensor Unstable Error 40-542
FAILURE CODE [CA3547] AdBlue/DEF Level Low Error 4 40-544
FAILURE CODE [CA3558] AdBlue/DEF Pump Voltage High Error 40-545
FAILURE CODE [CA3559] AdBlue/DEF Pump Voltage Low Error 40-547
FAILURE CODE [CA3562] AdBlue/DEF LineHeater Relay 1 Voltage High Error 40-549
FAILURE CODE [CA3563] AdBlue/DEF LineHeater Relay 1 Voltage Low Error 40-552
FAILURE CODE [CA3567] AdBlue/DEF Injector Open Circuit Error or Short Circuit Error 40-555
FAILURE CODE [CA3568] AdBlue/DEF Injector Malfunction 40-558
FAILURE CODE [CA3571] AdBlue/DEF Pump Pressure Sensor High Error 40-562
FAILURE CODE [CA3572] AdBlue/DEF Pump Pressure Sensor Low Error 40-564
FAILURE CODE [CA3574] AdBlue/DEF Pump Pressure Too Low Error 40-566
INDEX 00 INDEX AND FOREWORD
00-8 D65EX-18,D65PX-18,D65WX-18
FAILURE CODE [CA3575] AdBlue/DEF Pump Pressure Too High Error 40-568
FAILURE CODE [CA3577] AdBlue/DEF FCV Voltage High Error 40-570
FAILURE CODE [CA3578] AdBlue/DEF FCV Voltage Low Error 40-572
FAILURE CODE [CA3582] SCR Catalyst Efficiency Low Error 1 40-574
FAILURE CODE [CA3583] SCR Outlet NOx Sensor Heater Warming up Error 40-580
FAILURE CODE [CA3596] AdBlue/DEF Pump Pressure Unstable Error 40-582
FAILURE CODE [CA3649] Turbo Outlet NOx Sensor Heater Warming up Error 40-584
FAILURE CODE [CA3681] SCR Outlet NOx Sensor Power Voltage Error 40-586
FAILURE CODE [CA3682] Turbo Outlet NOx Sensor Power Voltage Error 40-588
FAILURE CODE [CA3713] AdBlue/DEF Line Heater 1 Voltage High Error 40-591
FAILURE CODE [CA3717] SCR Outlet NOx Sensor Voltage Mismatch Error 40-594
FAILURE CODE [CA3718] Turbo Outlet NOx Sensor Voltage Mismatch Error 40-595
FAILURE CODE [CA3725] Turbo Outlet NOx Sensor Unstable Error 40-596
FAILURE CODE [CA3741] Common Rail Pressure Valve Trip Error 40-599
FAILURE CODE [CA3748] Turbo Outlet NOx Sensor Stuck In Range Error 40-600
FAILURE CODE [CA3751] SCR Catalyst Degradation Error 40-603
FAILURE CODE [CA3755] AdBlue/DEF Dosing Performance Degradation Error 40-605
FAILURE CODE [CA3866] AdBlue/DEF Low Concentration Error 2 40-607
FAILURE CODE [CA3867] AdBlue/DEF Low Concentration Error 1 40-610
FAILURE CODE [CA3868] AdBlue/DEF Tank Sensor Datalink Timeout Error 40-613
FAILURE CODE [CA3899] SCR NH3 Sensor Circuit Error 40-617
FAILURE CODE [CA3911] SCR NH3 Sensor Datalink Timeout Error 40-619
FAILURE CODE [CA3912] SCR NH3 Sensor Heater Warming up Error 40-623
FAILURE CODE [CA3932] SCR NH3 Sensor Heater Voltage High Error 40-625
FAILURE CODE [CA3933] SCR NH3 Sensor Heater Voltage Low Error 40-627
FAILURE CODE [CA3934] SCR NH3 Sensor Power Interrupt Error 40-629
FAILURE CODE [CA3935] SCR NH3 Sensor Trim Resistance Error 40-632
FAILURE CODE [CA3936] SCR NH3 Sensor Internal Circuit Error 40-634
FAILURE CODE [CA4151] KDOC and KDPF Temperature Sensor Datalink Timeout Error 40-636
FAILURE CODE [CA4152] SCR Temperature Sensor Datalink Timeout Error 40-641
FAILURE CODE [CA4155] AdBlue/DEF Pump Heater Relay Voltage High Error 40-645
FAILURE CODE [CA4156] AdBlue/DEF Pump Heater Relay Voltage Low Error 40-648
FAILURE CODE [CA4157] AdBlue/DEF FCV Malfunction 40-651
FAILURE CODE [CA4158] KDOC and KDPF Temperature Sensor Internal Circuit Error 40-653
FAILURE CODE [CA4159] SCR Temperature Sensor Internal Circuit Error 40-654
FAILURE CODE [CA4161] KDOC and KDPF Temperature Sensor ECU Voltage High Error 40-655
FAILURE CODE [CA4162] KDOC and KDPF Temperature Sensor ECU Voltage Low Error 40-657
FAILURE CODE [CA4163] KDOC and KDPF Temperature Sensor ECU Over Temperature Error 40-660
FAILURE CODE [CA4164] SCR Temperature Sensor ECU Voltage High Error 40-662
FAILURE CODE [CA4165] SCR Temperature Sensor ECU Voltage Low Error 40-664
FAILURE CODE [CA4166] SCR Temperature Sensor ECU High Temperature Error 40-666
FAILURE CODE [CA4168] AdBlue/DEF Pump Heater ON Stuck Error 40-668
FAILURE CODE [CA4169] AdBlue/DEF Pump Heater OFF Stuck Error 40-671
FAILURE CODE [CA4171] AdBlue/DEF Pump Thawing Error 40-673
FAILURE CODE [CA4249] AdBlue/DEF Pump Temperature Sensor 1 In Range Error 40-676
FAILURE CODE [CA4251] AdBlue/DEF Pump Temperature Sensor 2 In Range Error 40-678
FAILURE CODE [CA4259] KDOC and KDPF Temperature Sensor Power Interrupt Error 40-680
FAILURE CODE [CA4261] SCR Temperature Sensor Power Interrupt Error 40-683
FAILURE CODE [CA4277] AdBlue/DEF Quality Sensor Liquid Distinction Impossible Error 40-686
FAILURE CODE [CA4281] SCR NH3 Sensor Stuck Response Error 40-689
FAILURE CODE [CA4459] AdBlue/DEF LineHeater Relay 2 Voltage High Error 40-693
FAILURE CODE [CA4461] AdBlue/DEF LineHeater Relay 2 Voltage Low Error 40-696
FAILURE CODE [CA4658] AdBlue/DEF Flow Low Error 40-699
FAILURE CODE [CA4731] AdBlue/DEF Temperature Sensor Transmission Data Error 40-703
FAILURE CODE [CA4732] AdBlue/DEF Level Sensor Transmission Data Error 40-704
FAILURE CODE [CA4739] AdBlue/DEF Level Sensor Internal Circuit Error 40-705
FAILURE CODE [CA4768] Fuel in AdBlue/DEF Tank Error 40-706
FAILURE CODE [CA4769] AdBlue/DEF Level Measurement Impossible 40-708
00 INDEX AND FOREWORD INDEX
D65EX-18,D65PX-18,D65WX-18 00-9
FAILURE CODE [CA4842] AdBlue/DEF High Concentration Error 40-711
FAILURE CODE [CA4952] System Operating Lamp Short Circuit (Engine Controller) 40-714
FAILURE CODE [CA5115] AdBlue/DEF Line Heater 1 Voltage Low Error 40-716
FAILURE CODE [CA5383] Ash Accumulation High Error 40-719
FAILURE CODE [D130KA] Neutral Safety Relay Open Circuit 40-721
FAILURE CODE [D130KB] Neutral Safety Relay Short Circuit 40-724
FAILURE CODE [D19DKA] Amber Revolving Light Relay Open Circuit 40-726
FAILURE CODE [D19DKB] Amber Revolving Light Relay Short Circuit 40-728
FAILURE CODE [D19JKZ] Personal Code Relay Open or Short 40-730
FAILURE CODE [D811MC] KOMTRAX Malfunction 40-733
FAILURE CODE [D862KA] GPS Antenna Open Circuit 40-734
FAILURE CODE [D8ALKA] System Operating Lamp Open Circuit (KOMTRAX) 40-735
FAILURE CODE [D8ALKB] System Operating Lamp Short Circuit (KOMTRAX) 40-737
FAILURE CODE [D8AQKR] CAN 2 Defective Communication (KOMTRAX) 40-739
FAILURE CODE [DAF0MB] Monitor ROM Abnormality 40-741
FAILURE CODE [DAF0MC] Monitor Malfunction 40-742
FAILURE CODE [DAF8KB] Camera Power Supply Short Circuit 40-743
FAILURE CODE [DAF9KQ] Model Selection Signal Mismatch (Monitor) 40-744
FAILURE CODE [DAFGMC] GPS Module Malfunction 40-745
FAILURE CODE [DAFLKA] System Operating Lamp Open Circuit (Monitor) 40-746
FAILURE CODE [DAFLKB] System Operating Lamp Short Circuit (Monitor) 40-748
FAILURE CODE [DAFQKR] CAN 2 Defective Communication (Monitor) 40-750
FAILURE CODE [DAQW00] T/M Neutral Overspeed 40-751
FAILURE CODE [DAZ9KQ] Model Selection Signal Mismatch (A/C) 40-752
FAILURE CODE [DAZQKR] CAN 2 Defective Communication (A/C ECU) 40-753
FAILURE CODE [DB2QKR] CAN 2 Defective Communication (Engine Controller) 40-754
FAILURE CODE [DB2RKR] CAN 1 Defective Communication (Engine Controller) 40-760
FAILURE CODE [DBE0KT] P/T Controller Internal Abnormality 40-765
FAILURE CODE [DBE1KK] P/T Controller Source Voltage Low Error 40-766
FAILURE CODE [DBE2KK] P/T Controller Solenoid Power Voltage Low Error 40-769
FAILURE CODE [DBE5KK] P/T Controller 5V Sensor 0 Power Voltage Out of Range 40-772
FAILURE CODE [DBE6KK] P/T Controller 24V Sensor Power Voltage Out of Range 40-774
FAILURE CODE [DBE7KK] P/T Controller 5V Sensor 1 Power Voltage Out of Range 40-776
FAILURE CODE [DBE9KQ] Model Selection Signal Mismatch (P/T Controller) 40-778
FAILURE CODE [DBELKA] System Operating Lamp Open Circuit (P/T Controller) 40-779
FAILURE CODE [DBELKB] System Operating Lamp Short Circuit (P/T Controller) 40-781
FAILURE CODE [DBEQKR] CAN 2 Defective Communication (P/T Controller) 40-783
FAILURE CODE [DBERKR] CAN 1 Defective Communication (P/T Controller) 40-784
FAILURE CODE [DD12KA] Shift Up SW Open Circuit 40-786
FAILURE CODE [DD12KB] Shift Up SW Short Circuit 40-788
FAILURE CODE [DD13KA] Shift Down SW Open Circuit 40-790
FAILURE CODE [DD13KB] Shift Down SW Short Circuit 40-792
FAILURE CODE [DD14KA] Parking Brake Lever SW Open Circuit 40-794
FAILURE CODE [DD14KB] Parking Brake Lever SW Short Circuit 40-796
FAILURE CODE [DDKFL4] Left Angle SW Signal Mismatch 40-798
FAILURE CODE [DDKGL4] Right Angle SW Signal Mismatch 40-800
FAILURE CODE [DDKHKA] iB SW Open Circuit 40-802
FAILURE CODE [DDKHKB] iB SW Short Circuit 40-804
FAILURE CODE [DDN7KA] Blade Pitch Back SW Open Circuit 40-806
FAILURE CODE [DDN7KB] Blade Pitch Back SW Short Circuit 40-808
FAILURE CODE [DDNLKA] W/E Lock SW Open Circuit 40-810
FAILURE CODE [DDNLKB] W/E Lock SW Short Circuit 40-812
FAILURE CODE [DGS1KA] Hydraulic Oil Temperature Sensor Open Circuit 40-814
FAILURE CODE [DGS1KX] Hydraulic Oil Temperature Sensor Input Signal Out of Range 40-816
FAILURE CODE [DGT1KA] T/C Oil Temperature Sensor Open Circuit 40-818
FAILURE CODE [DGT1KX] T/C Oil Temperature Sensor Input Signal Out of Range 40-821
FAILURE CODE [DH21KA] W/E Pump Pressure Sensor Open Circuit 40-823
FAILURE CODE [DH21KY] W/E Pump Pressure Sensor Hot Short Circuit 40-825
INDEX 00 INDEX AND FOREWORD
00-10 D65EX-18,D65PX-18,D65WX-18
FAILURE CODE [DHA4KA] Air Cleaner Clog Sensor Open Circuit 40-827
FAILURE CODE [DHAAMA] KDPF Differential Pressure Sensor Frozen 40-829
FAILURE CODE [DHACMA] KDPF Outlet Pressure Sensor Frozen 40-830
FAILURE CODE [DHTDKA] T/C Intermediate Pressure Sensor Open Circuit 40-831
FAILURE CODE [DHTDKY] T/C pressure sensor:Hot Short 40-833
FAILURE CODE [DK10KA] Fuel Control Dial Open Circuit 40-835
FAILURE CODE [DK10KB] Fuel Control Dial Short Circuit 40-838
FAILURE CODE [DK30KA] S/T Potentiometer 1 Open Circuit 40-840
FAILURE CODE [DK30KY] S/T Potentiometer 1 Hot Short Circuit 40-843
FAILURE CODE [DK30KX] S/T Potentiometer 1 and 2 Open Circuit or Hot Short Circuit 40-845
FAILURE CODE [DK30KZ] S/T Potentiometer 1 and 2 Open Circuit or Hot Short Circuit 40-846
FAILURE CODE [DK30L8] S/T Potentiometer 1 or 2 Signal Abnormality 40-847
FAILURE CODE [DK31KA] S/T Potentiometer 2 Open Circuit 40-848
FAILURE CODE [DK31KY] S/T Potentiometer 2 Hot Short Circuit 40-851
FAILURE CODE [DK40KA] Brake Pedal Potentiometer Open Circuit 40-853
FAILURE CODE [DK40KY] Brake Pedal Potentiometer Hot Short Circuit 40-855
FAILURE CODE [DK55KX] F/R Potentiometer 1 and 2 Open Circuit or Hot Short Circuit 40-857
FAILURE CODE [DK55KZ] F/R Potentiometer 1 and 2 Open Circuit or Hot Short Circuit 40-858
FAILURE CODE [DK55L8] F/R Potentiometer 1 or 2 Signal Abnormality 40-859
FAILURE CODE [DK56KA] F/R Potentiometer 1 Open Circuit 40-860
FAILURE CODE [DK56KY] F/R Potentiometer 1 Hot Short Circuit 40-862
FAILURE CODE [DK57KA] F/R Potentiometer 2 Open Circuit 40-864
FAILURE CODE [DK57KY] F/R Potentiometer 2 Hot Short Circuit 40-866
FAILURE CODE [DKH1KA] Inclination Angle Sensor Open Circuit 40-868
FAILURE CODE [DKH1KY] Inclination Angle Sensor Hot Short Circuit 40-871
FAILURE CODE [DLM3KA] Fan Speed Sensor Open Circuit 40-873
FAILURE CODE [DLM3MB] Fan Speed Sensor Function Deterioration 40-875
FAILURE CODE [DLT3KA] T/M Output Speed Sensor Open Circuit 40-876
FAILURE CODE [DLT3KB] T/M Output Speed Sensor Ground Fault 40-878
FAILURE CODE [DR21KX] Camera 2 Picture Reverse Drive Input Out of Range 40-880
FAILURE CODE [DR31KX] Camera 3 Picture Reverse Drive Input Out of Range 40-881
FAILURE CODE [DV20KB] Back Alarm Buzzer Short Circuit 40-882
FAILURE CODE [DW5AKA] W/E Pitch Select Solenoid Open Circuit 40-884
FAILURE CODE [DW5AKB] W/E Pitch Select Solenoid Short Circuit 40-886
FAILURE CODE [DW5AKY] W/E Pitch Select Solenoid Hot Short Circuit 40-888
FAILURE CODE [DW7BKA] Fan Reverse Solenoid Open Circuit 40-890
FAILURE CODE [DW7BKB] Fan Reverse Solenoid Short Circuit 40-892
FAILURE CODE [DW7BKY] Fan Reverse Solenoid Hot Short Circuit 40-894
FAILURE CODE [DWN1KA] S/T Control Valve Right EPC Solenoid Open Circuit 40-895
FAILURE CODE [DWN1KB] S/T Control Valve Right EPC Solenoid Short Circuit 40-897
FAILURE CODE [DWN1KY] S/T Control Valve Right EPC Solenoid Hot Short Circuit 40-899
FAILURE CODE [DWN2KA] S/T Control Valve Left EPC Solenoid Open Circuit 40-901
FAILURE CODE [DWN2KB] S/T Control Valve Left EPC Solenoid Short Circuit 40-903
FAILURE CODE [DWN2KY] S/T Control Valve Left EPC Solenoid Hot Short Circuit 40-905
FAILURE CODE [DWN5KA] Fan Control Solenoid 1 Open Circuit 40-907
FAILURE CODE [DWN5KB] Fan Control Solenoid 1 Short Circuit 40-909
FAILURE CODE [DWN5KY] Fan Control Solenoid 1 Hot Short Circuit 40-910
FAILURE CODE [DXA2KA] HSS Pump TVC Solenoid 1 Open Circuit 40-912
FAILURE CODE [DXA2KB] HSS Pump TVC Solenoid 1 Short Circuit 40-914
FAILURE CODE [DXA2KY] HSS Pump TVC Solenoid 1 Hot Short Circuit 40-916
FAILURE CODE [DXH1KA] Lockup Clutch ECMV Solenoid Open Circuit 40-917
FAILURE CODE [DXH1KB] Lockup Clutch ECMV Solenoid Short Circuit 40-919
FAILURE CODE [DXH1KY] Lockup Clutch ECMV Solenoid Hot Short Circuit 40-921
FAILURE CODE [DXH4KA] T/M 1st Clutch ECMV Solenoid Open Circuit 40-923
FAILURE CODE [DXH4KB] T/M 1st Clutch ECMV Solenoid Short Circuit 40-925
FAILURE CODE [DXH4KY] T/M 1st Clutch ECMV Solenoid Hot Short Circuit 40-927
FAILURE CODE [DXH5KA] T/M 2nd Clutch ECMV Solenoid Open Circuit 40-929
FAILURE CODE [DXH5KB] T/M 2nd Clutch ECMV Solenoid Short Circuit 40-931
00 INDEX AND FOREWORD INDEX
D65EX-18,D65PX-18,D65WX-18 00-11
FAILURE CODE [DXH5KY] T/M 2nd Clutch ECMV Solenoid Hot Short Circuit 40-933
FAILURE CODE [DXH6KA] T/M 3rd Clutch ECMV Solenoid Open Circuit 40-935
FAILURE CODE [DXH6KB] T/M 3rd Clutch ECMV Solenoid Short Circuit 40-937
FAILURE CODE [DXH6KY] T/M 3rd Clutch ECMV Solenoid Hot Short Circuit 40-939
FAILURE CODE [DXH7KA] T/M Reverse Clutch ECMV Solenoid Open Circuit 40-941
FAILURE CODE [DXH7KB] T/M Reverse Clutch ECMV Solenoid Short Circuit 40-943
FAILURE CODE [DXH7KY] T/M Reverse Clutch ECMV Solenoid Hot Short Circuit 40-945
FAILURE CODE [DXH8KA] T/M Forward Clutch ECMV Solenoid Open Circuit 40-947
FAILURE CODE [DXH8KB] T/M Forward Clutch ECMV Solenoid Short Circuit 40-949
FAILURE CODE [DXH8KY] T/M Forward Clutch ECMV Solenoid Hot Short Circuit 40-951
FAILURE CODE [DXJ4KA] W/E Lock Solenoid Open Circuit 40-953
FAILURE CODE [DXJ4KB] W/E Lock Solenoid Short Circuit 40-955
FAILURE CODE [DXJCKA] Blade Angle Left EPC Solenoid Open Circuit 40-957
FAILURE CODE [DXJCKB] Blade Angle Left EPC Solenoid Short Circuit 40-959
FAILURE CODE [DXJCKY] Blade Angle Left EPC Solenoid Hot Short Circuit 40-961
FAILURE CODE [DXJDKA] Blade Angle Right EPC Solenoid Open Circuit 40-963
FAILURE CODE [DXJDKB] Blade Angle Right EPC Solenoid Short Circuit 40-965
FAILURE CODE [DXJDKY] Blade Angle Right EPC Solenoid Hot Short Circuit 40-967
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-969
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-969
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 40-976
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-979
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 40-981
E-5 WHEN STARTING SWITCH IS TURNED TO ON POSITION, MACHINE MONITOR DISPLAYS
NOTHING 40-983
E-6 WHEN STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED),BASIC
CHECK MONITOR LIGHTS UP 40-987
E-7 AIR CLEANER CLOGGING MONITOR LIGHTS UP IN YELLOW WHILE ENGINE IS RUNNING
40-988
E-8 CHARGE LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-989
E-9 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-991
E-10 ENGINE OIL PRESSURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-992
E-11 POWER TRAIN OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-993
E-12 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-994
E-13 ENGINE COOLANT TEMPERATURE GAUGE DOES NOT INDICATE CORRECT TEMPERATURE
40-995
E-14 FUEL LEVEL GAUGE DOES NOT INDICATE CORRECT LEVEL 40-996
E-15 POWER TRAIN OIL TEMPERATURE GAUGE DOES NOT INDICATE CORRECT TEMPERATURE
40-999
E-16 HYDRAULIC OIL TEMPERATURE GAUGE DOES NOT INDICATE CORRECT TEMPERATURE
40-1000
E-17 OPERATION MODE DOES NOT CHANGE 40-1001
E-18 OPERATION MODE DOES NOT CHANGE 40-1002
E-19 OPERATING CUSTOMIZE SWITCH DOES NOT DISPLAY CUSTOMIZE SCREEN 40-1003
E-20 MODIFYING SETTING ON CUSTOMIZE SCREEN DOES NOT CHANGE SETTING OF MACHINE
40-1004
E-21 SOME AREAS OF MACHINE MONITOR SCREEN ARE NOT DISPLAYED 40-1005
E-22 REVERSE SLOW MODE DOES NOT FUNCTION PROPERLY 40-1006
E-23 ALARM BUZZER DOES NOT SOUND OR DOES NOT STOP SOUNDING 40-1007
E-24 SERVICE METER IS NOT DISPLAYED, WHILE STARTING SWITCH IS IN OFF POSITION
40-1008
E-25 SERVICE MODE CANNOT BE SELECTED 40-1009
E-26 HORN DOES NOT SOUND 40-1010
E-27 HORN DOES NOT STOP SOUNDING 40-1012
E-28 BACKUP ALARM DOES NOT SOUND 40-1013
INDEX 00 INDEX AND FOREWORD
00-12 D65EX-18,D65PX-18,D65WX-18
E-29 BACKUP ALARM DOES NOT STOP SOUNDING 40-1015
E-30 HEADLAMP DOES NOT LIGHT UP 40-1016
E-31 REAR LAMP DOES NOT LIGHT UP 40-1020
E-32 NO WIPER OPERATES CONTINUOUSLY OR INTERMITTENTLY 40-1023
E-33 FRONT WIPER DOES NOT OPERATE (FAILED IN BOTH CONTINUOUS AND INTERMITTENT
OPERATIONS) 40-1027
E-34 REAR WIPER DOES NOT OPERATE (FAILED IN BOTH CONTINUOUS AND INTERMITTENT
OPERATIONS) 40-1030
E-35 LEFT DOOR WIPER DOES NOT OPERATE (FAILED IN BOTH CONTINUOUS AND INTERMITTENT
OPERATIONS) 40-1033
E-36 RIGHT DOOR WIPER DOES NOT OPERATE (FAILED IN BOTH CONTINUOUS AND INTERMITTENT
OPERATIONS) 40-1036
E-37 FRONT WASHER DOES NOT OPERATE 40-1039
E-38 REAR WASHER DOES NOT OPERATE 40-1041
E-39 LEFT DOOR WASHER DOES NOT OPERATE 40-1043
E-40 RIGHT DOOR WASHER DOES NOT OPERATE 40-1045
E-41 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-1047
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-1048
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-1048
SYSTEM CHART OF HYDRAULIC AND MECHANICAL SYSTEMS 40-1049
FAILURE MODE AND CAUSE TABLE 40-1051
H-1 MACHINE LACKS POWER (INSUFFICIENT DRAWBAR PULL) 40-1059
H-2 MACHINE DOES NOT TRAVEL (AT 2ND OR 3RD GEAR SPEED) 40-1061
H-3 MACHINE DOES NOT MOVE OFF AT ALL GEAR SPEEDS 40-1062
H-4 MACHINE TRAVELS ONLY IN ONE DIRECTION, EITHER FORWARD OR IN REVERSE 40-1064
H-5 LARGE TIME LAG IS IN GEAR SHIFTING OR DIRECTIONAL CHANGE 40-1065
H-6 MACHINE CANNOT BE STEERED (MACHINE DOES NOT TURN LEFT OR RIGHT) 40-1067
H-7 STEERING SPEED OR POWER IS INSUFFICIENT 40-1068
H-8 BRAKE DOES NOT WORK 40-1069
H-9 TORQUE CONVERTER LOCKUP CLUTCH DOES NOT ENGAGE 40-1070
H-10 POWER TRAIN OIL OVERHEATS 40-1071
H-11 UNUSUAL NOISE IS HEARD FROM AROUND WORK EQUIPMENT AND HSS PUMP OR HSS
MOTOR 40-1073
H-12 ALL WORK EQUIPMENTS OPERATE SLOWLY 40-1074
H-13 ALL WORK EQUIPMENTS DO NOT OPERATE 40-1075
H-14 BLADE LIFT SPEED OR POWER IS LOW 40-1076
H-15 BLADE TILT SPEED OR POWER IS LOW 40-1077
H-16 BLADE ANGLE SPEED OR POWER IS LOW 40-1078
H-17 RIPPER LIFT SPEED OR POWER IS LOW 40-1079
H-18 HYDRAULIC DRIFT OF LIFTED BLADE IS LARGE 40-1080
H-19 HYDRAULIC DRIFT OF TILTED BLADE IS LARGE 40-1081
H-20 HYDRAULIC DRIFT OF LIFTED RIPPER IS LARGE 40-1082
H-21 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY) 40-1083
H-22 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-1085
TROUBLESHOOTING OF ENGINE (S-MODE) 40-1086
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 40-1086
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-1087
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-1088
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-1089
S-4 ENGINE STARTABILITY IS POOR 40-1091
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-1093
S-6 ENGINE STOPS DURING OPERATION 40-1095
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-1097
S-8 ENGINE LACKS POWER 40-1098
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-1100
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-1102
00 INDEX AND FOREWORD INDEX
D65EX-18,D65PX-18,D65WX-18 00-13
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-1103
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-1104
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-1105
S-14 OIL PRESSURE DROPS 40-1106
S-15 FUEL MIXES INTO ENGINE OIL 40-1108
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-1109
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-1110
S-18 UNUSUAL NOISE IS HEARD 40-1111
S-19 VIBRATION IS EXCESSIVE 40-1112
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-1113
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-1114
S-22 ACTIVE REGENERATION TAKES TIME 40-1116
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-1117
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-1118
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 40-1120
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 40-1121
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-7
HOW TO READ THIS MANUAL 50-7
COATING MATERIALS LIST 50-8
SPECIAL TOOLS LIST 50-13
SKETCHES OF SPECIAL TOOLS 50-34
ENGINE AND COOLING SYSTEM 50-55
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-55
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-63
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-81
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-108
REMOVE AND INSTALL EGR COOLER ASSEMBLY 50-111
REMOVE AND INSTALL STARTING MOTOR ASSEMBLY 50-114
REMOVE AND INSTALL ALTERNATOR BELT 50-118
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-121
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-128
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-133
REMOVE AND INSTALL POWER TRAIN OIL COOLER ASSEMBLY 50-138
REMOVE AND INSTALL COOLING FAN DRIVE ASSEMBLY 50-143
REMOVE AND INSTALL COOLING FAN MOTOR ASSEMBLY 50-147
REMOVE AND INSTALL ENGINE ASSEMBLY 50-151
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-161
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-167
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-180
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-186
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-190
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 50-198
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-208
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-210
REMOVE AND INSTALL KDPF ASSEMBLY 50-212
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-219
REMOVE AND INSTALL SCR ASSEMBLY 50-229
REMOVE AND INSTALL KDPF, SCR ASSEMBLY 50-234
REMOVE AND INSTALL KCCV ASSEMBLY 50-249
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-253
REMOVE AND INSTALL AdBlue/DEF INJECTOR 50-259
REMOVE AND INSTALL AdBlue/DEF PUMP 50-262
REMOVE AND INSTALL AdBlue/DEF HOSE 50-267
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-277
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-281
INDEX 00 INDEX AND FOREWORD
00-14 D65EX-18,D65PX-18,D65WX-18
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-286
POWER TRAIN 50-290
REMOVE AND INSTALL DAMPER ASSEMBLY 50-290
REMOVE AND INSTALL POWER TRAIN UNIT ASSEMBLY 50-297
DISCONNECTING AND CONNECTING POWER TRAIN UNIT ASSEMBLY 50-308
DISASSEMBLE AND ASSEMBLE PTO ASSEMBLY 50-319
DISASSEMBLE AND ASSEMBLE TORQUE CONVERTER ASSEMBLY 50-326
DISASSEMBLE AND ASSEMBLE TRANSMISSION ASSEMBLY 50-342
DISASSEMBLE AND ASSEMBLE HSS ASSEMBLY 50-374
REMOVAL AND INSTALLATION OF HSS MOTOR 50-404
REMOVE AND INSTALL FINAL DRIVE ASSEMBLY 50-409
DISASSEMBLE AND ASSEMBLE FINAL DRIVE ASSEMBLY 50-414
UNDERCARRIAGE AND FRAME 50-433
REMOVE AND INSTALL TRACK FRAME ASSEMBLY 50-433
REMOVE AND INSTALL IDLER ASSEMBLY 50-438
DISASSEMBLE AND ASSEMBLE IDLER ASSEMBLY 50-441
REMOVE AND INSTALL RECOIL SPRING ASSEMBLY 50-447
DISASSEMBLE AND ASSEMBLE RECOIL SPRING 50-449
REMOVE AND INSTALL TRACK ROLLER ASSEMBLY 50-455
DISASSEMBLE AND ASSEMBLE TRACK ROLLER ASSEMBLY 50-457
REMOVE AND INSTALL CARRIER ROLLER ASSEMBLY 50-463
DISASSEMBLEAND ASSEMBLE CARRIER ROLLER ASSEMBLY 50-465
REMOVE AND INSTALL PIVOT SHAFT ASSEMBLY 50-470
SEPARATE AND CONNECT TRACK ASSEMBLY 50-473
SEPARATE AND CONNECT PLUS TYPE TRACK ASSEMBLY 50-477
DISASSEMBLE AND ASSEMBLE TRACK ASSEMBLY GENERALLY 50-479
DISASSEMBLE AND ASSEMBLE PLUS TYPE TRACK ASSEMBLY GENERALLY 50-494
DISASSEMBLE AND ASSEMBLE ONE LINK OF TRACK SHOE ASSEMBLY ON THE FIELD 50-511
DISASSEMBLE AND ASSEMBLE ONE LINK OF PLUS TYPE TRACK SHOE ASSEMBLY ON THE
FIELD 50-520
REMOVE AND INSTALL EQUALIZER BAR ASSEMBLY 50-528
DISASSEMBLE AND ASSEMBLE EQUALIZER BAR BUSHINGS 50-531
HYDRAULIC SYSTEM 50-533
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-533
REMOVE AND INSTALL HSS PUMP AND COOLING FAN PUMP ASSEMBLY 50-541
REMOVE AND INSTALL POWER TRAIN PUMP AND STEERING LUBRICATION PUMP ASSEMBLY
50-545
REMOVE AND INSTALL SCAVENGING PUMP ASSEMBLY 50-550
REMOVE AND INSTALL 5 SPOOL CONTROL VALVE ASSEMBLY 50-552
REMOVE AND INSTALL 4 SPOOL CONTROL VALVE ASSEMBLY 50-557
DISASSEMBLE AND ASSEMBLE BLADE PPC VALVE 50-563
DISASSEMBLE AND ASSEMBLE RIPPER PPC VALVE 50-565
WORK EQUIPMENT 50-567
REMOVE AND INSTALL STRAIGHT TILT POWER PITCH DOZER BLADE ASSEMBLY 50-567
REMOVE AND INSTALL POWER ANGLE POWER TILT DOZER BLADE ASSEMBLY 50-572
REMOVE AND INSTALL RIPPER ASSEMBLY 50-577
METHOD FOR DISASSEMBLING AND ASSEMBLING WORK EQUIPMENT CYLINDER ASSEMBLY
50-583
CAB AND ITS ATTACHMENTS 50-591
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-591
REMOVE AND INSTALL OPERATOR’S CAB GLASS (ADHERED GLASS) 50-607
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-613
REMOVE AND INSTALL OPERATOR’S SEAT 50-624
REMOVE AND INSTALL SEAT BELT 50-629
ELECTRICAL SYSTEM 50-631
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-631
REMOVE AND INSTALL POWER TRAIN CONTROLLER ASSEMBLY 50-635
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-638
00 INDEX AND FOREWORD INDEX
D65EX-18,D65PX-18,D65WX-18 00-15
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-641
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR 50-643
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-645
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-649
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ENGINE AND COOLING SYSTEM 60-4
MAINTENANCE STANDARD OF DAMPER 60-4
MAINTENANCE STANDARD OF COOLING SYSTEM 60-6
MAINTENANCE STANDARD OF COOLING FAN PUMP 60-8
MAINTENANCE STANDARD OF COOLING FAN MOTOR 60-10
POWER TRAIN 60-12
MAINTENANCE STANDARD OF UNIVERSAL JOINT 60-12
MAINTENANCE STANDARD OF POWER TRAIN MOUNT 60-13
MAINTENANCE STANDARD OF TORQUE CONVERTER AND PTO 60-15
MAINTENANCE STANDARD OF LOCKUP CLUTCH ECMV 60-18
MAINTENANCE STANDARD OF TRANSMISSION 60-19
MAINTENANCE STANDARD OF TRANSMISSION CONTROL VALVE 60-24
MAINTENANCE STANDARD OF FORWARD AND REVERSE CLUTCH ECMV AND GEAR SPEED
CLUTCH ECMV 60-25
MAINTENANCE STANDARD OF MAIN RELIEF VALVE AND TORQUE CONVERTER RELIEF VALVE
60-26
MAINTENANCE STANDARD OF TRANSMISSION LUBRICATION RELIEF VALVE 60-27
MAINTENANCE STANDARD OF BEVEL GEAR SHAFT, HSS, AND BRAKE 60-28
MAINTENANCE STANDARD OF BRAKE VALVE 60-33
MAINTENANCE STANDARD OF FINAL DRIVE 60-35
MAINTENANCE STANDARD OF SPROCKET FOR CONVENTIONAL TYPE TRACK SHOE 60-38
MAINTENANCE STANDARD OF SPROCKET FOR PLUS TYPE TRACK SHOE 60-39
MAINTENANCE STANDARD OF SPROCKET TOOTH PROFILE FULL-SCALE DRAWING FOR CONVENTIONAL
TYPE TRACK SHOE 60-40
MAINTENANCE STANDARD OF SPROCKET TOOTH PROFILE FULL-SCALE DRAWING FOR PLUS
TYPE TRACK SHOE 60-42
UNDERCARRIAGE AND FRAME 60-44
MAINTENANCE STANDARD OF MAIN FRAME 60-44
MAINTENANCE STANDARD OF SUSPENSION 60-45
MAINTENANCE STANDARD OF TRACK FRAME AND IDLER CUSHION 60-47
MAINTENANCE STANDARD OF IDLER 60-49
MAINTENANCE STANDARD OF TRACK ROLLER FOR CONVENTIONAL TYPE TRACK SHOES
(SINGLE FLANGE TYPE) 60-51
MAINTENANCE STANDARD OF TRACK ROLLER FOR CONVENTIONAL TYPE TRACK SHOES
(DOUBLE FLANGE TYPE) 60-52
MAINTENANCE STANDARD OF TRACK ROLLER FOR PLUS TYPE TRACK SHOES (SINGLE
FLANGE TYPE) 60-53
MAINTENANCE STANDARD OF TRACK ROLLER FOR PLUS TYPE TRACK SHOES (DOUBLE
FLANGE TYPE) 60-54
MAINTENANCE STANDARD OF CARRIER ROLLER FOR CONVENTIONAL TYPE TRACK SHOE
60-55
MAINTENANCE STANDARD OF CARRIER ROLLER FOR PLUS TYPE TRACK SHOE 60-56
MAINTENANCE STANDARD OF CONVENTIONAL TYPE TRACK SHOE 60-57
MAINTENANCE STANDARD OF PLUS TYPE TRACK SHOE 60-59
MAINTENANCE STANDARD OF SINGLE SHOE 60-61
MAINTENANCE STANDARD OF SWAMP SHOE 60-62
HYDRAULIC SYSTEM 60-63
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-63
MAINTENANCE STANDARD OF SCAVENGING PUMP 60-64
MAINTENANCE STANDARD OF STEERING LUBRICATION PUMP AND POWER TRAIN PUMP
60-65
MAINTENANCE STANDARD OF WORK EQUIPMENT AND HSS PUMP 60-66
INDEX 00 INDEX AND FOREWORD
00-16 D65EX-18,D65PX-18,D65WX-18
MAINTENANCE STANDARD OF PC-EPC VALVE 60-67
MAINTENANCE STANDARD OF HSS MOTOR 60-68
MAINTENANCE STANDARD OF CONTROL VALVE 60-70
MAINTENANCE STANDARD OF BLADE PPC VALVE 60-78
MAINTENANCE STANDARD OF RIPPER PPC VALVE 60-80
MAINTENANCE STANDARD OF ANGLE OPERATION EPC VALVE 60-82
MAINTENANCE STANDARD OF QUICK DROP VALVE 60-83
MAINTENANCE STANDARD OF WORK EQUIPMENT LOCK SOLENOID VALVE (FOR TILT DOZER
AND ANGLE DOZER SERIES) 60-85
MAINTENANCE STANDARD OF WORK EQUIPMENT LOCK SOLENOID VALVE (FOR POWER TILT
PITCH DOZER SERIES) 60-86
MAINTENANCE STANDARD OF WORK EQUIPMENT LOCK SOLENOID VALVE (FOR POWER ANGLE
POWER TILT DOZER SERIES) 60-87
WORK EQUIPMENT 60-88
MAINTENANCE STANDARD OF FRONT WORK EQUIPMENT (FOR TILT DOZER AND POWER TILT
PITCH DOZER SERIES) 60-88
MAINTENANCE STANDARD OF FRONT WORK EQUIPMENT (FOR POWER ANGLE POWER TILT
DOZER SERIES) 60-91
MAINTENANCE STANDARD OF FRONT WORK EQUIPMENT (ANGLE DOZER SERIES) 60-94
MAINTENANCE STANDARD OF CUTTING EDGE AND END BIT 60-97
MAINTENANCE STANDARD OF BLADE LIFT CYLINDER (FOR TILT DOZER AND POWER TILT
PITCH DOZER, AND ANGLE DOZER SERIES) 60-99
MAINTENANCE STANDARD OF BLADE LIFT CYLINDER (FOR POWER ANGLE POWER TILT DOZER
SERIES) 60-100
MAINTENANCE STANDARD OF BLADE TILT CYLINDER (FOR TILT DOZER AND POWER TILT
PITCH DOZER, AND ANGLE DOZER SERIES) 60-101
MAINTENANCE STANDARD OF BLADE TILT CYLINDER (FOR POWER ANGLE POWER TILT DOZER
SERIES) 60-102
MAINTENANCE STANDARD OF BLADE PITCH CYLINDER (FOR STRAIGHT TILT POWER PITCH
DOZER SERIES) 60-103
MAINTENANCE STANDARD OF BLADE ANGLE CYLINDER (FOR POWER ANGLE POWER TILT
DOZER SERIES) 60-104
MAINTENANCE STANDARD OF FIXED MULTI-SHANK RIPPER 60-105
MAINTENANCE STANDARD OF RIPPER LIFT CYLINDER 60-106
CAB AND ITS ATTACHMENTS 60-107
MAINTENANCE STANDARD OF CAB MOUNT 60-107
80 APPENDIX 80-1
CONTENTS 80-2
AIR CONDITIONER SYSTEM 80-4
PRECAUTIONS FOR REFRIGERANT 80-4
AIR CONDITIONER COMPONENT 80-5
SPECIFICATIONS OF AIR CONDITIONER 80-7
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-8
OUTLINE OF REFRIGERATION CYCLE 80-9
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-11
AIR CONDITIONER UNIT 80-11
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-15
AIR CONDITIONER CONTROLLER 80-19
COMPRESSOR 80-20
CONDENSER 80-22
RECEIVER DRIER 80-23
SENSORS FOR AIR CONDITIONER SYSTEM 80-24
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-26
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-28
AIR CONDITIONER SYSTEM DIAGRAM 80-30
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-31
00 INDEX AND FOREWORD INDEX
D65EX-18,D65PX-18,D65WX-18 00-17
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-33
TESTING AIR LEAKAGE (DUCT) 80-42
METHOD FOR TESTING AIR LEAKAGE (DUCT) 80-42
EXPLANATION FOR TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-45
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-46
TEST VENT (MODE) CHANGEOVER 80-47
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-47
TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
TEST SUNLIGHT SENSOR 80-49
METHOD FOR TESTING SUNLIGHT SENSOR 80-49
TEST (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-50
METHOD FOR TESTING (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-50
TEST RELAYS 80-51
METHOD FOR TESTING RELAYS 80-51
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-52
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-54
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-57
FAILURE CODE [879AKA] A/C Recirculation Air Temperature Sensor Open Circuit 80-59
FAILURE CODE [879AKB] A/C Recirculation Air Temperature Sensor Short Circuit 80-60
FAILURE CODE [879BKA] A/C Fresh Air Temperature Sensor Open Circuit 80-61
FAILURE CODE [879BKB] A/C Fresh Air Temperature Sensor Short Circuit 80-63
FAILURE CODE [879CKA] Ventilating Sensor Open Circuit 80-65
FAILURE CODE [879CKB] Ventilating Sensor Short Circuit 80-66
FAILURE CODE [879DKZ] Sunlight Sensor Open Circuit or Short Circuit 80-67
FAILURE CODE [879EMC] Ventilation Damper Malfunction 80-69
FAILURE CODE [879FMC] Air Mix Damper Malfunction 80-70
FAILURE CODE [879GKX] Refrigerant Pressure Input Signal Out of Range 80-71
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
80-73
A-2 TROUBLESHOOTING OF COMPRESSOR SYSTEM (AIR IS NOT COOLED) 80-75
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-79
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-81
TROUBLESHOOTING USING GAUGE PRESSURE 80-83
CONNECTION OF SERVICE TOOL 80-85
METHOD FOR CONNECTING SERVICE TOOL 80-85
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-87
HANDLE COMPRESSOR OIL 80-89
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
HYDRAULIC CIRCUIT DIAGRAM 90-3
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-3
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM 90-7
HYDRAULIC CIRCUIT DIAGRAM (FOR STRAIGHT TILT AND SIGMA DOZER) 90-9
HYDRAULIC CIRCUIT DIAGRAM (FOR STRAIGHT TILT POWER PITCH DOZER) 90-11
HYDRAULIC CIRCUIT DIAGRAM (FOR POWER ANGLE POWER TILT DOZER) 90-13
HYDRAULIC CIRCUIT DIAGRAM (FOR STRAIGHT TILT AND SIGMA DOZER) (3D MACHINE CONTROL
SPEC) 90-15
HYDRAULIC CIRCUIT DIAGRAM (FOR STRAIGHT TILT POWER PITCH DOZER) (3D MACHINE
CONTROL SPEC) 90-17
HYDRAULIC CIRCUIT DIAGRAM (FOR POWER ANGLE POWER TILT DOZER) (3D MACHINE CONTROL
SPEC) 90-19
ELECTRICAL CIRCUIT DIAGRAM 90-21
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-21
INDEX 00 INDEX AND FOREWORD
00-18 D65EX-18,D65PX-18,D65WX-18
ELECTRICAL CIRCUIT DIAGRAM (1/15) 90-25
ELECTRICAL CIRCUIT DIAGRAM (2/15) 90-27
ELECTRICAL CIRCUIT DIAGRAM (3/15) 90-29
ELECTRICAL CIRCUIT DIAGRAM (4/15) 90-31
ELECTRICAL CIRCUIT DIAGRAM (5/15) 90-33
ELECTRICAL CIRCUIT DIAGRAM (6/15) 90-35
ELECTRICAL CIRCUIT DIAGRAM (7/15) 90-37
ELECTRICAL CIRCUIT DIAGRAM (8/15) 90-39
ELECTRICAL CIRCUIT DIAGRAM (9/15) 90-41
ELECTRICAL CIRCUIT DIAGRAM (10/15) 90-43
ELECTRICAL CIRCUIT DIAGRAM (11/15) 90-45
ELECTRICAL CIRCUIT DIAGRAM (12/15) 90-47
ELECTRICAL CIRCUIT DIAGRAM (13/15) 90-49
ELECTRICAL CIRCUIT DIAGRAM (14/15) 90-51
ELECTRICAL CIRCUIT DIAGRAM (15/15) 90-53
INDEX 1
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