Kawasaki Wheel Loader 65ZV2 TM2 Workshop Manual + Parts Catalog Manual
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Kawasaki Wheel Loader 65ZV2 TM2 Workshop Manual + Parts Catalog Manual
Language : English
Pages : 500+
Size : 157 MB
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Table of Contents:
Kawasaki Wheel Loader 65ZV2 TM2 Workshop Manual + Parts Catalog Manual
FRONT CHASSIS GROUP………………………………………………………………….. 1
LIFT ARM GROUP …………………………………………………………………………… 5
PIN MOUNT…………………………………………………………………………………… 7
REAR CHASSIS GROUP……………………………………………………………………. 9
CENTER PIN GROUP……………………………………………………………………….. 11
FUEL TANK GROUP…………………………………………………………………………. 13
OIL TANK GROUP……………………………………………………………………………. 15
FLOOR BOARD GROUP ……………………………………………………………………. 19
SEAT STAND & CONTROL BOX MOUNT …………………………………………………. 21
CONTROL BOX COVER MOUNT ………………………………………………………….. 23
OPERATION STAND GROUP ………………………………………………………………. 25
DECK & FENDER GROUP………………………………………………………………….. 27
STEP & HANDRAIL GROUP ……………………………………………………………….. 31
SCREEN BOARD MOUNT ………………………………………………………………….. 35
ENGINE ROOM MOUNT ……………………………………………………………………. 39
ENGINE ROOM MOUNT ……………………………………………………………………. 45
RADIATOR GUARD MOUNT………………………………………………………………… 49
PARTITION PLATE MOUNT…………………………………………………………………. 51
REAR GRILLE GROUP ……………………………………………………………………… 55
WIND SHIELD GROUP <AIR BAFFLE GROUP>…………………………………………. 57
COVER MOUNT ……………………………………………………………………………… 59
SEAT GROUP ………………………………………………………………………………… 63
SEAT…………………………………………………………………………………………… 65
SUSPENSION………………………………………………………………………………… 67
GREASE PIPING<FOR FRONT>…………………………………………………………… 69
GREASE PIPING<FOR REAR> ……………………………………………………………. 71
GREASE GUN MOUNT……………………………………………………………………… 73
GAUGE GROUP ……………………………………………………………………………… 75
ELECTRICAL PARTS MOUNT ……………………………………………………………… 77
LAMP MOUNT………………………………………………………………………………… 85
LAMP MOUNT………………………………………………………………………………… 87
FRONT LAMP MOUNT………………………………………………………………………. 89
REAR LAMP MOUNT………………………………………………………………………… 91
WORKING LAMP MOUNT ………………………………………………………………….. 93
BATTERY MOUNT……………………………………………………………………………. 95
RELAY & SWITCH MOUNT …………………………………………………………………. 97
INSTRUMENT PANEL MOUNT …………………………………………………………….. 99
HORN & BUZZER MOUNT………………………………………………………………….. 101
ELECTRICAL WIRING – FRONT CHASSIS……………………………………………….. 103
ELECTRICAL WIRING – REAR CHASSIS…………………………………………………. 105
ELECTRICAL WIRING – FLOOR BOARD …………………………………………………. 111
• POWER SYSTEM
POWER GROUP……………………………………………………………………………… 115
DRAIN LINE…………………………………………………………………………………… 117
DRAIN LINE…………………………………………………………………………………… 119
2ND PROPELLER SHAFT ………………………………………………………………….. 121
3RD PROPELLER SHAFT ………………………………………………………………….. 123
RADIATOR MOUNT………………………………………………………………………….. 125
COOLING UNIT MOUNT ……………………………………………………………………. 127
RADIATOR GROUP………………………………………………………………………….. 129
FAN MOTOR ………………………………………………………………………………….. 135
RADIATOR ……………………………………………………………………………………. 137
RADIATOR ……………………………………………………………………………………. 139
WATER LINE………………………………………………………………………………….. 141
AIR COOLER LINE…………………………………………………………………………… 143
AIR CLEANER GROUP……………………………………………………………………… 147
EXHAUST GROUP…………………………………………………………………………… 149
FUEL LINE ……………………………………………………………………………………. 153
FILTER MOUNT <E/G FILTER>…………………………………………………………….. 155
SUB TANK GROUP ………………………………………………………………………….. 159
• TORQUE CONVERTER AND TRANSMISSION SYSTEM
TRANSMISSION HYDRAULIC LINE……………………………………………………….. 161
TRANSMISSION……………………………………………………………………………… 165
TORQUE CONVERTER……………………………………………………………………… 167
TRANSMISSION CASE GROUP …………………………………………………………… 173
FORWARD & REVERSE CLUTCH…………………………………………………………. 175
1ST & 2ND CLUTCH…………………………………………………………………………. 177
3RD & 4TH CLUTCH ………………………………………………………………………… 179
OUTPUT SHAFT GROUP …………………………………………………………………… 181
TRANSMISSION CONTROL VALVE……………………………………………………….. 183
SOLENOID VALVE …………………………………………………………………………… 185
REPAIR KIT …………………………………………………………………………………… 187
• AXLE AND DIFFERENTIAL
FRONT AXLE GROUP ………………………………………………………………………. 189
REAR AXLE GROUP ………………………………………………………………………… 191
AXLE SUPPORT GROUP …………………………………………………………………… 193
FRONT DIFFERENTIAL …………………………………………………………………….. 195
REAR DIFFERENTIAL ………………………………………………………………………. 197
TIRE & WHEEL GROUP…………………………………………………………………….. 199
LIMITED SLIP DIFFERENTIAL MOUNT…………………………………………………… 201
• BRAKE SYSTEM
BRAKE LINE – FLOOR BOARD<FLARED PIPE> ………………………………………… 203
BRAKE LINE – REAR CHASSIS ……………………………………………………………. 207
BRAKE LINE – FRONT AXLE……………………………………………………………….. 211
BRAKE LINE – REAR AXLE…………………………………………………………………. 213
BRAKE LINE – ACCUMULATOR……………………………………………………………. 215
PARKING BRAKE LINE ……………………………………………………………………… 219
UNLOADER VALVE MOUNT………………………………………………………………… 223
PARKING BRAKE GROUP – REAR ………………………………………………………… 225
BRAKE VALVE GROUP……………………………………………………………………… 227
VALVE UNIT…………………………………………………………………………………… 229
BRAKE VALVE ……………………………………………………………………………….. 233
BRAKE VALVE ……………………………………………………………………………….. 237
OIL CYLINDER……………………………………………………………………………….. 241
UNLOADER VALVE ………………………………………………………………………….. 243
• CONTROL SYSTEM
STEERING WHEEL MOUNT ……………………………………………………………….. 245
SHIFT LEVER GROUP………………………………………………………………………. 247
TILT CASE GTOUP ………………………………………………………………………….. 249
VALVE CONTROL GROUP………………………………………………………………….. 251
SAFETY DEVICE ASSY …………………………………………………………………….. 253
FUEL CONTROL GROUP…………………………………………………………………… 255
STEERING CYLINDER GROUP……………………………………………………………. 257
SECONDARY STEERING GROUP <OPTION>…………………………………………… 259
SECONDARY STEERING GROUP – PUMP UNIT <OP………………………………….. 261
SECONDARY STEERING – CABLE MOUNT <OPTION …………………………………. 263
ORBITROL<TM>……………………………………………………………………………… 265
STEERING CYLINDER ……………………………………………………………………… 267
BUCKET POSITIONER GROUP……………………………………………………………. 269
SENSOR MOUNT <FOR BOOM>………………………………………………………….. 271
• LOADING HYDRAULIC SYSTEM
LOADING HYDRAULIC LINE – FRONT CHASSIS………………………………………… 273
LOADING HYDRAULIC LINE – BOOM …………………………………………………….. 275
LOADING HYDRAULIC LINE – REAR CHASSIS<FO…………………………………….. 279
LOADING HYDRAULIC LINE – REAR CHASSIS<FO…………………………………….. 281
LOADING HYDRAULIC LINE – OIL COOLER …………………………………………….. 283
HYDRAULIC LINE – FAN MOTOR ………………………………………………………….. 285
PILOT HYDRAULIC LINE……………………………………………………………………. 287
PILOT HYDRAULIC LINE – ORBITROL<TM> …………………………………………….. 291
PILOT HYDRAULIC LINE – ORBITROL<TM> …………………………………………….. 293
OIL PUMP …………………………………………………………………………………….. 297
CONTROL VALVE ……………………………………………………………………………. 299
PILOT VALVE …………………………………………………………………………………. 301
PILOT VALVE …………………………………………………………………………………. 305
VALVE MOUNT……………………………………………………………………………….. 309
LIFT CYLINDER ……………………………………………………………………………… 311
TILT CYLINDER………………………………………………………………………………. 313
• BUCKET,ACCESSORIES,ETC,
BUCKET <FOR GENERAL PURPOSE>…………………………………………………… 315
BUCKET <FOR LIGHT MATERIALS> ……………………………………………………… 317
BUCKET OPTION PARTS …………………………………………………………………… 319
MARKING GROUP…………………………………………………………………………… 321
LOCK GROUP………………………………………………………………………………… 325
REPAIR & MAINTENANCE PARTS ………………………………………………………… 327
• CAB<OPTION>
CAB MOUNT………………………………………………………………………………….. 329
CAB ……………………………………………………………………………………………. 331
DOOR GROUP <FOR LH>………………………………………………………………….. 335
DOOR GROUP <FOR RH> …………………………………………………………………. 337
CAB ACCESARY …………………………………………………………………………….. 339
FRONT WIPER & WINDOW WASHER GROUP ………………………………………….. 341
BOX & SWITCH MOUNT ……………………………………………………………………. 343
ELECTRICAL PARTS GROUP ……………………………………………………………… 345
ELECTRICAL WIRING – CAB……………………………………………………………….. 347
ELECTRICAL EQUIPMENT MOUNT ………………………………………………………. 351
DOOR STOPPER MOUNT………………………………………………………………….. 353
MIRROR GROUP…………………………………………………………………………….. 355
REAR WIPER & WINDOW WASHER GROUP……………………………………………. 359
WINDOW GLASS MOUNT ………………………………………………………………….. 361
DISPLY MOUNT………………………………………………………………………………. 363
CAR RADIO<CAR STEREO>MOUNT …………………………………………………….. 365
CAB OPTION PARTS………………………………………………………………………… 369
COVER GROUP – CAB………………………………………………………………………. 371
AIR DUCT MOUNT…………………………………………………………………………… 373
AIR DUCT MOUNT…………………………………………………………………………… 377
FILTER MOUNT………………………………………………………………………………. 381
AIR CONDITIONER MOUNT ……………………………………………………………….. 383
AIR CONDITIONER COVER GROUP ……………………………………………………… 385
AIR CONDITIONER LINE – REAR CHASSIS ……………………………………………… 387
AIR CONDITIONER LINE – FLOOR BOARD………………………………………………. 391
CONDENSER & COVER MOUNT………………………………………………………….. 395
COMPRESSOR MOUNT ……………………………………………………………………. 399
COMPRESSOR ASSY ………………………………………………………………………. 401
AIR CONDITIONER UNIT MOUNT…………………………………………………………. 403
AIR CONDITIONER UNIT ASSY……………………………………………………………. 405
AIR DAMPER …………………………………………………………………………………. 407
BLOWER ASSY………………………………………………………………………………. 409
CONDENSER ………………………………………………………………………………… 411
ELECTRICAL PARTS GROUP <FOR AIR CONDITIO……………………………………. 413
SENSOR MOUNT <FOR AIR CONDITIONER>…………………………………………… 415
• 65ZV-2 OPTION <EUROPE SPEC.>
• OPTION
TILT CYLINDER COVER<FOR SINGLE TILT CYLI ………………………………………. 417
WEIGHT MOUNT<ALL-IN-ONE UNIT> ……………………………………………………. 419
LIFT ARM<HIGH LIFT ARM SPEC.> ………………………………………………………. 421
TILT CYLINDER<HIGH LIFT ARM SPEC.> ……………………………………………….. 423
LIFT ARM <HIGH LIFT ARM SPEC.-LONG> ……………………………………………… 425
TILT CYLINDER <HIGH LIFT ARM SPEC.-LONG> ………………………………………. 427
TILT CYLINDER <HIGH LIFT ARM SPEC.-LONG> ………………………………………. 429
CABLE MOUNT <HIGH LIFT ARM SPEC.-LONG> ………………………………………. 431
RADIATOR GROUP <DUST-PROOF TYPE>……………………………………………… 433
RADIATOR <DUST-PROOF TYPE> ……………………………………………………….. 435
PRECLEANER MOUNT……………………………………………………………………… 437
PRECLEANER MOUNT<MAINTENANCE-FREE>……………………………………….. 439
HYDRAULIC LINE – ATTACHMENT <FOR 3-WAY P……………………………………… 441
PILOT HYDRAULIC LINE <FOR 3-WAY PIPING>………………………………………… 443
VALVE MOUNT<FOR 3-WAY PIPING>…………………………………………………….. 447
VALVE CONTROL GROUP <FOR 3-WAY PIPING>………………………………………. 449
CONTROL VALVE <FOR 3-WAY PIPING> ………………………………………………… 451
PILOT VALVE <FOR 3-WAY PIPING> ……………………………………………………… 453
SWIVEL JOINT <FOR 3-WAY PIPING>……………………………………………………. 455
VALVE CONTROL GROUP <FOR SINGLE LEVER/3- …………………………………… 457
PILOT HYDRAULIC LINE <FOR SINGLE LEVER/3 ……………………………………… 459
VALVE MOUNT<FOR SINGLE LEVER/3-WAY PIPIN ……………………………………. 463
HYDRAULIC LINE – ATTACHMENT <FOR SINGLE ……………………………………… 465
CONTROL VALVE <FOR SINGLE LEVER/3-WAY PI …………………………………….. 467
PILOT VALVE <FOR SINGLE LEVER/3-WAY PIPI ……………………………………….. 469
SWIVEL JOINT <FOR SINGLE LEVER/3-WAY PIP………………………………………. 471
CONTROL GROUP <FOR SINGLE LEVER>……………………………………………… 473
PILOT HYDRAULIC LINE <FOR SINGLE LEVER> ………………………………………. 475
PILOT VALVE <FOR SINGLE LEVER>…………………………………………………….. 477
VIBRATION DAMPER – HYDRAULIC LINE………………………………………………… 479
VIBRATION DAMPER – ACCUMULATOR………………………………………………….. 483
VIBRATION DAMPER – ELECTRICAL WIRING…………………………………………… 485
CONTROL VALVE ASSY ……………………………………………………………………. 487
HYDRAULIC SYSTEM – EFFECIENT LOADING SYS……………………………………. 491
HYDRAULIC LINE – EFFECIENT LOADING SYSTE……………………………………… 493
SWITCH MOUNT-FORWARD/REVERSE<FOR 2-WAY P……………………………….. 497
REVOLVING LIGHT ………………………………………………………………………….. 499
REAR LAMP MOUNT………………………………………………………………………… 501
AIR SUSPENSION SEAT MOUNT …………………………………………………………. 503
AIR SUSPENSION SEAT ……………………………………………………………………. 505
HEAD REST ………………………………………………………………………………….. 507
FAN MOTOR MOUNT <FOR REVERSIBLE FAN> ……………………………………….. 509
OIL MOTOR <FOR REVERSIBLE FAN>…………………………………………………… 511
CABLE MOUNT <FOR REVERSIBLE FAN>………………………………………………. 513
• PARTS NO. INDEX…………………………………………………………………………….. 516
Description:
Kawasaki Wheel Loader 65ZV2 TM2 Workshop Manual + Parts Catalog Manual
- How to use this manual This manual describes about engine-related trouble diagnosis, and is closely related to the machine trouble diagnosis. Always refer to both manuals for the trouble diagnosis. This manual consists of the following contents.
- This section “How to use this manual” describes about abbreviations and instructions to use this manual. Therefore, if you are familiar with Isuzu manuals, start with Precautions on service work and Basic procedure of trouble diagnosis.
- How to use this manual • Table of abbreviation • List of parts according to engine control specifications • Wiring color code • How to use wiring diagram Precautions on service work Procedure of trouble diagnosis How to inspect injector How to use breaker box Engine control system List of function checks List of diagnostic trouble codes List of trouble symptom
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]