Jungheinrich Forklift EKS 514 – 516EKX 410 – 516 Operating instructions Manual 51710474 – PDF DOWNLOAD
FILE DETAILS:
Jungheinrich Forklift EKS 514 – 516EKX 410 – 516 Operating instructions Manual 51710474 – PDF DOWNLOAD
Language : English
Pages : 681
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Jungheinrich Forklift EKS 514 – 516EKX 410 – 516 Operating instructions Manual 51710474 – PDF DOWNLOAD
EKS 514
EKS 516k
EKS 516
EKX 410
EKX 412
EKX 514
EKX 516k
EKX 516
Foreword
Notes on the operating instructions
- The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
- We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Jungheinrich Forklift EKS 514 – 516EKX 410 – 516 Operating instructions Manual 51710474 – PDF DOWNLOAD
A Correct Use and Application 13
1 General 13
2 Correct application 13
3 Approved application conditions 14
4 Proprietor responsibilities 16
5 Adding attachments and/or optional equipment 16
B Truck Description 17
1 Application 17
2 Travel direction definition 20
3 Assemblies and Functional Description 21
3 1 Functional Description 21
3 2 Assembly Overview 30
4 Technical Specifications 32
4 1 Performance data 32
4 2 Dimensions (as per data plate) 42
4 3 Mast versions 70
4 4 Weights 78
4 5 Wheels, chassis 82
4 6 Engine Data 84
4 7 EN norms 86
4 8 Conditions of use 88
4 9 Electrical Requirements 89
5 Identification Points and Data Plates 90
5 1 Data plate 94
5 2 Truck capacity plate 96
5 3 Capacity indicator on the driver’s display 98
5 4 Capacity reduction according to weight (operator, rider or loads) in the
operator position 100
5 5 “Medical and technical device operation affected by magnets” warning
notice 102
5 6 Attachment capacity plate 102
5 7 Jack contact points 102
5 8 Sign: “Load centre distance on EKS with walk-on platform” 103
5 9 “Residual capacity” tilt safety device notice (0) 104
6 Stability 105
C Transport and Commissioning 107
1 Transport 107
2 Lifting by crane 108
2 1 Lifting by crane with mast assembled 109
2 2 Lifting the basic truck by crane 111
2 3 Loading of the mast with operator position and load handler by crane 113
2 4 Lifting the battery by crane 115
Securing the truck during transport 117
Transport retainer for basic truck with the mast assembled 119
Basic truck transport retainer 121
0 Mast transport retainer 123
4 Using the Truck for the First Time 125
4 1 Moving the industrial truck without a battery 125
4 2 Installing and removing the mast 125
4 3 Commissioning 127
4 4 Tilt safety device 131
D Battery – Servicing, Recharging, Replacement 133
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 133
1 1 General notes on handling batteries 135
2 Battery types 136
2 1 Dimensions of the battery compartment 141
3 Exposing the battery 142
4 Charging the battery 146
5 Battery removal and installation 150
5 1 Removing and installing the battery with a battery roller stand (single
part batteries) 150
5 2 Battery assembly/ removal using a fork lift truck (two part batteries) 154
E Operation 159
1 Safety Regulations for the Operation of Forklift Trucks 159
2 Displays and Controls 162
2 1 Controls and displays on the control panel 162
2 2 Driver’s display 170
2 3 Symbols in driver’s display (truck statuses and input requests) 172
2 4 Hourmeter 181
2 5 Truck guidance symbols in narrow aisle 182
2 6 “Bar display” battery discharge indicator 184
2 7 Driver’s display function symbols 186
3 Preparing the Truck for Operation 198
3 1 Checks and operations to be performed before starting daily operation 198
3 2 Entry and exit 202
3 3 Driver’s seat removal and assembly 204
3 4 Setting up the operator position 206
3 5 Safety harness with safety rope (0) 214
4 Industrial Truck Operation 233
4 1 Safety regulations for truck operation 233
4 2 Preparing the truck for operation 239
4 3 Switching off the truck 239
4 4 Checks and operations to be carried out when the truck is operational 241
4 5 Setting the time 243
4 6 Referencing the main and auxiliary lift 245
4 7 Re-referencing the load handler (traverse/rotate) 247
4 8 Emergency Disconnect 249
4 9 Travel 251
4 10 Steering 255
4 11 Brakes 255
4 12 Negotiating narrow aisles 257
4 13 Diagonal travel 265
4 14 Lifting/ lowering – outside and inside narrow aisles
4 15 Traversing / rotating outside and inside narrow aisles
4 16 Parking the truck securely 284 CJ)
5 Order picking and stacking 288 ,-
Adjusting the forks 288
Replacing the forks 290
Lifting, transporting and depositing loads 294
Troubleshooting 305
Troubleshooting 305
Emergency stop device 310
Load handler emergency lowering 310
Cut-offs 314
End of aisle safety device ( 0) 326
WG emergency operation (event messages 3670 / 3752) 328
Recovering the truck from a narrow aisle / Moving the truck without a
battery 329
Leaving the operator position with the rescue equipment 352
Rescue equipment storage compartment in the operator position 353
Rescue equipment testing I servicing 354
Seals and rescue equipment bags 355
Rescue equipment service life 356
Rescue equipment storage and transportation 357
Usage and ambient conditions 357
Description and use of the rescue equipment 358
Personal safety system (0) 374
Personal Protection System (PPS) 37 4
Functional description 375
Environmental awareness 376
Cleaning the laser scanner front screen 377
Displays on the seven segment display and indicator light (LED) 378
Daily checks before starting the Personal Protection System 380
Personal safety system 381
Collision protection with the Personal Protection System (0) 384
Description of collision protection with the Personal Protection System 386
Positions and Number of Items of Reflectors on Truck 387
Additional Checks and Operations to be performed before starting
Daily Operation 388
Description of various operational situations 390
Order picker – EKS 396
Truck with load guard and walk-on pallet (0) 396
Truck equipment – stockpicking platform without pallet lift option 398
Stockpicking platform with pallet lift option (not monitored, not locked) 400
Stockpicking platform with pallet lift option including pallet monitoring
and fixing 404
Displays the side or front gates of the picking platform 406
Additional symbols in driver’s display 407
Lifting / depositing a load with a load lock (with / without load sensing) 408
Auxiliary Lift raise/lower (0) 417
Optional equipment 419
Keyless Access System 419
General Information about the Use of Keyless Access Systems 419
Keyless access system – commissioning the keypad and the
transponder reader 420
Keyless access system – display unit 423
Keyless access system – keypad 428
Keyless access system – transponder reader 433
ISM access module (0) 438
11 8 Telescopic table (0) 439
11 9 Sideshifter / Fork positioner (0) 455
11 10 Telescopic forks (0) 463
11 11 Weighing system (0) 467
11 12 Rack Height Select (0) 469
11 13 Horizontal positioning (0) 485
11 14 Fire extinguisher (0) 505
11 15 Rider mode in the operator position (0) 506
11 16 Working platform ( 0) 509
11 17 Closed driver’s cab (0) 521
11 18 On-board charger (0) 530
11 19 Rear view mirror (0) 549
11 20 Panoramic Mirror (0) 551
11 21 Floorspot (0) 553
11 22 Emergency console (0) 559
11 23 Camera system (0) 569
11 24 Heater (0) 571
11 25 Sideshift Plus (0) 575
11 26 Floor Pro (0) 577
F Industrial Truck Maintenance 579
1 Spare Parts 579
2 Operational Safety and Environmental Protection 580
3 Maintenance Safety Regulations 582
3 1 Working on the electrical system 583
3 2 Consumables and used parts 583
3 3 Hydraulic system 584
3 4 Lift chain inspection 586
3 5 Attachment Repairs and Inspection 587
4 Lubricants and Lubrication Schedule 588
4 1 Handling consumables safely 588
4 2 Lubrication Schedule 590
4 3 Consumables 591
5 Maintenance and repairs 592
5 1 Preparing the truck for maintenance and repairs 592
5 2 Drive compartment cover disassembly/assembly 594
5 3 Wheels 598
5 4 Fuses 600
5 5 Check hydraulic oil, top up 614
5 6 Lifting and jacking up the truck safely 620
5 7 Preventing the operator position from accidentally lowering 621
5 8 Cleaning 630
5 9 Lubricate the lift chains, clean and grease the contact surfaces in the
mast sections 634
5 1 0 Lift chain servicing 636
5 11 Restoring the truck to service after maintenance and repairs 638
6 Decommissioning the Industrial Truck 639
6 1 Prior to decommissioning 639 aJ
6 2 During decommissioning 640 (!)
6 3 Restoring the truck to service after decommissioning
7 Safety tests to be performed at intervals and after unusual incidents
8 Final de-commissioning, disposal 642
9 Human vibration measurement 642
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 643
1 Maintenance Contents EKX 514-516 & EKS 514-516 644
1 1 Owner 644
1 2 Customer Service 649
2 Maintenance Contents EKX 410-412 663
2 1 Owner 663
2 2 Customer Service 668
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M