Jungheinrich Forklift EKS 110 Operating instructions Manual 51516735 – PDF DOWNLOAD
FILE DETAILS:
Jungheinrich Forklift EKS 110 Operating instructions Manual 51516735 – PDF DOWNLOAD
Language : English
Pages : 244
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Jungheinrich Forklift EKS 110 Operating instructions Manual 51516735 – PDF DOWNLOAD
Foreword
Notes on the operating instructions
- The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
- The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
- We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Jungheinrich Forklift EKS 110 Operating instructions Manual 51516735 – PDF DOWNLOAD
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
3 1 Internal Operation Combined with Brief External or Cold Store Operation
( ) 14
3 2 Internal Operation in Cold Stores with Cold Store Equipment ( ) 14
4 Proprietor responsibilities 15
5 Adding attachments and/or optional equipment 15
B Truck Description 17
1 Application 17
2 Travel direction definition 19
3 Assemblies and Functional Description 20
3 1 Assembly Overview 20
3 2 Functional Description 22
4 Technical Specifications 27
4 1 Performance data 27
4 2 Weights 28
4 3 Tyre type 28
4 4 Dimensions 29
4 5 Mast versions 32
4 6 EN norms 33
4 7 Conditions of use 34
4 8 Electrical Requirements 34
5 Identification Points and Data Plates 35
5 1 Data plate 36
5 2 Truck capacity plate 37
6 Stability 38
C Transport and Commissioning 39
1 Lifting by crane 39
1 1 Lifting the battery by crane 40
2 Securing the truck during transport 42
3 Using the Truck for the First Time 44
3 1 Tilt safety device 46
3 2 Mast Protection Pane 48
4 Moving the industrial truck without a battery 49
D Battery – Servicing, Recharging, Replacement 51
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 51
1 1 General notes on handling batteries 52
2 Battery types 53
3 Exposing the battery 55
z UJ 4 Charging the battery 57
t O 5 Battery removal and installation 59
E Operation 63
1 Safety Regulations for the Operation of the Forklift Truck 63
2 Displays and Controls 65
2 1 Control Station in Drive Direction 65
2 2 Second control station ( ) in load direction 68
2 3 Auxiliary lift controls 70
2 4 Pedestrian EKS 110 with gates 71
2 5 Deadman button and gate 72
2 6 Display unit 73
3 Preparing the Truck for Operation 80
3 1 Checks and Operations to Be Performed Before Starting Daily Work 80
3 2 Setting up the operator position 81
3 3 Entry and exit 82
4 Industrial Truck Operation 84
4 1 Safety regulations for truck operation 84
4 2 Preparing the truck for operation 92
4 3 Checks and operations to be carried out when the truck is operational 94
4 4 Parking the truck securely 95
4 5 Emergency Disconnect 97
4 6 Deadman button 99
4 7 Travel 100
4 8 Steering 106
4 9 Brakes 107
4 10 Lifting / lowering – outside and inside narrow aisles 109
5 Order picking and stacking 115
5 1 Adjusting the forks ( ) 115
5 2 Replacing the fork tines ( ) 116
5 3 Lifting, transporting and depositing loads 119
6 Troubleshooting 123
6 1 Truck does not start 123
6 2 Emergency lowering 125
6 3 Recovering the truck from a narrow aisle/ Moving the truck without a battery
129
7 Optional equipment 141
7 1 Keyless Access System 141
7 2 General Information about the Use of Keyless Access Systems 142
7 3 Commissioning the Keypad and the Transponder Reader 142
7 4 Using the Display: 145
7 5 Using the Keypad 149
7 6 Using the Transponder Reader 153
7 7 ISM access module ( ) 157
7 8 Travelling in pedestrian touch mode ( ) 158
7 9 Lifting and lowering in pedestrian touch mode 161
7 10 Lifting and Lowering the Operator’s Position with Lift Cutout ( ) 167
7 11 Trucks with Rail Guidance and Aisle Recognition ( ) 169
7 12 Negotiating narrow aisles 173
7 13 Walk-On Load Handler with Pallet Guard ( ) 176
7 14 JetPilot 177
7 15 Pre-set Fork Lowering Settings for Stock Picking for L Model 179
USB Charger
Warehouse Management System (WMS)
7 18 Crawl Speed with Lowered Load Handler 180
Industrial Truck Maintenance 181
Operational Safety and Environmental Protection 181
Maintenance Safety Regulations 183
Working on the electrical system 184
Consumables and used parts 184
Wheels 185
Attachment Repairs and Inspection 185
Lift chain inspection 186
Hydraulic system 187
Lubricants and Lubrication Schedule 188
Handling consumables safely 188
Lubrication Schedule 190
Consumables 191
Maintenance and repairs 192
Preparing the truck for maintenance and repairs 192
Lifting and jacking up the truck safely 193
Front panel assembly and disassembly 195
Electrical System 196
Checking electrical fuses 197
Replace the Drive and Load Wheels 198
Tightening the wheel nuts 198
Mast retainer assembly and removal 200
Cleaning 202
Lift chain servicing 205
Lubricate the lift chains, clean and grease the contact surfaces in the
mast sections 205
Checking the hydraulic oil level 207
Restoring the truck to service after maintenance and repairs 209
Decommissioning the Industrial Truck 209
Prior to decommissioning 210
During decommissioning 210
Restoring the truck to service after decommissioning 211
Safety tests to be performed at intervals and after unusual incidents 212
Final de-commissioning, disposal 213
Human vibration measurement 213
Maintenance and Inspection 215
Maintenance checklist 216
Owner 216
Customer Service 218
Traction Battery Appendix 223
Correct Use and Application 223
Data plate 223
Safety Instructions, Warning Indications and other Notes 224
Lead acid batteries with armour plated cells and liquid electrolyte 225
Description 225
Operation 227
Servicing lead-acid batteries with armour plated cells 230
PzV and PzV-BS lead-acid batteries with sealed armour plated cells 232
Description 232
5 2 Operation 233
5 3 Servicing PzV and PzV-BS lead-acid batteries with sealed armour plated
cells 236
6 Aquamatik water replenishment system 237
6 1 Water replenishment system design 237
6 2 Functional Description 238
6 3 Adding water 238
6 4 Water pressure 238
6 5 Filling time 239
6 6 Water quality 239
6 7 Battery tubing 239
6 8 Operating temperature 239
6 9 Cleaning measures 239
6 10 Service mobile vehicle 239
7 Electrolyte circulation 240
7 1 Functional Description 240
8 Cleaning batteries 242
9 Storing the battery 244
10 Troubleshooting 244
11 Disposal 244
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M