Jungheinrich Forklift DFG/TFG 425s – 435s Operating instructions Manual 51343827 – PDF DOWNLOAD
FILE DETAILS:
Jungheinrich Forklift DFG/TFG 425s – 435s Operating instructions Manual 51343827 – PDF DOWNLOAD
Language : English
Pages : 299
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Jungheinrich Forklift DFG/TFG 425s – 435s Operating instructions Manual 51343827 – PDF DOWNLOAD
DFG 425s
DFG 430s
DFG 435s
TFG 425s
TFG 430s
TFG 435s
Foreword
Notes on the operating instructions
- The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
- Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Jungheinrich Forklift DFG/TFG 425s – 435s Operating instructions Manual 51343827 – PDF DOWNLOAD
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 21
3 2 Dimensions 22
3 3 Weights 24
3 4 Mast versions 25
3 5 Tyre type 28
3 6 Engine Data 29
3 7 EN norms 29
3 8 Conditions of use 30
3 9 Electrical Requirements 30
4 Identification Points and Data Plates 31
4 1 Data plate 33
4 2 Truck capacity plate 34
4 3 Attachment capacity plate 36
5 Stability 38
5 1 Wind loads 38
C Transport and Commissioning 39
1 Transport 39
2 Truck laden 39
2 1 Centre of gravity of the truck 39
2 2 Lifting the truck by crane 40
2 3 Loading with another industrial truck 42
3 Securing the truck during transport 43
4 Using the Truck for the First Time 44
D Fuelling the Truck 45
1 General 45
1 1 Safety regulations for handling diesel fuel and LPG 45
1 2 LPG system relief valve 4 7
z UJ 2 Adding diesel 48
C l 0 2 1 Fuelling 48
3 LPG containers 50
3 1 LPG bottles 50
3 2 LPG tank ( ) 53
4 Fuel Level Indicator 54
4 1 Display unit 54
4 2 Level indicator for LPG bottles ( ) 54
E Operation 55
1 Safety Regulations for the Operation of Forklift Trucks 55
2 Displays and Controls 57
2 1 Controls 57
2 2 Pilots 59
2 3 Function symbols for the Pilots 60
2 4 Control panel buttons 62
2 5 Control panel with display unit 67
2 6 Symbols in the display 68
2 7 Button allocation of the display 71
2 8 Operating Programs 73
2 9 Hourmeter 73
2 10 Instrument panel switches ( ) 74
3 Preparing the Truck for Operation 76
3 1 Checks and Operations to Be Performed Before Starting Daily Work 76
3 2 Entry and exit 79
3 3 Trucks with reduced headroom ( ) 80
3 4 Setting up the operator position 81
3 5 Seat Belt 88
3 6 Setting the time 90
4 Industrial Truck Operation 91
4 1 Safety regulations for truck operation 91
4 2 Preparing the truck for operation 95
4 3 Starting procedure for the DFG 96
4 4 Starting procedure for the TFG 97
4 5 Parking the truck securely 98
4 6 Emergency Disconnect 99
4 7 Travel 100
4 8 Steering 104
4 9 Brakes 105
4 10 Adjusting the forks 109
4 11 Replacing the forks 110
4 12 Lifting, transporting and depositing loads 111
4 13 Operating the Lift Mechanism and Integrated Attachments 114
4 14 Safety instructions for operating additional attachments 124
4 15 Operating additional attachments for the SOLO-PILOT 128
4 16 Operating additional attachments for the Multi Pilot 130
4 17 Operating additional Attachments for Duo-Pilot 132
4 18 Fitting additional attachments 134
4 19 Particle Filter (DFG) 137
5 Towing trailers 142
6 Optional equipment 144
6 1 Keyless Access System 144
General Information on Using the Display Unit
Commissioning the Keypad and the Transponder Reader
6 4 Keyless access system – display unit 148
Keyless access system – keypad 153
Keyless access system – transponder reader 158
Assistance systems 163
Tilt angle display 165
Steel cab 166
Split Door 167
Sliding windows 169
Gate 169
Panel door 171
Door Monitoring 172
Operator position extension 172
Heating and air conditioning system 173
USB charger module in armrest 176
Load Weighing 176
Operating hydraulics cutout 176
Lift cutout override 176
Fork Tilt Horizontal 177
Sideshifter Centre Position 178
Control layout “N” 179
Operating the Auxiliary Hydraulics without Pressing the Acknowledgement
Key 181
Special control layout 185
Load Damping 190
Removable load backrest 192
Fire extinguisher 193
Rockinger coupling with hand lever or remote control 194
Trailer Coupling with Electrical Socket (12V) 195
Camera system 196
Optional equipment for working in dusty environments 198
Floor-Spot 199
Horn Button on Overhead Guard 201
StVZO road traffic regulations equipment 202
Truck Terminal 203
Troubleshooting 207
Troubleshooting 207
Starting aid 212
Operating the truck without its own drive system 213
Industrial Truck Maintenance 219
Operational Safety and Environmental Protection 219
Maintenance Safety Regulations 220
Working on the electrical system 220
Consumables and used parts 220
Wheels 221
Lift Chains 221
Hydraulic system 222
Working in the vicinity of the engine 223
Lubricants and Lubrication Schedule 224
Handling consumables safely 224
Lubrication Schedule 226
Consumables 227
Maintenance and repairs 229
Preparing the truck for maintenance and repairs 229
4 2 Lifting and jacking up the truck safely 230
4 3 Opening the rear panel 231
4 4 Unlocking the engine bonnet 232
4 5 Opening the Engine Cover 233
4 6 Replacing wheels 235
4 7 Checking the Wheel Mounting 237
4 8 Hydraulic system 238
4 9 Cooling system 241
4 10 Engine maintenance 244
4 11 Heating and air conditioning system ( ) 253
4 12 Adding window washer system fluid 253
4 13 Checking electrical fuses 254
4 14 Cleaning 259
4 15 Starter battery 261
4 16 Exhaust system 262
4 17 Restoring the truck to service after maintenance and repairs 262
5 Decommissioning the Industrial Truck 263
5 1 Prior to decommissioning 264
5 2 During decommissioning 264
5 3 Restoring the truck to service after decommissioning 264
6 Safety tests to be performed at intervals and after unusual incidents 265
7 Final de-commissioning, disposal 265
8 Human vibration measurement 265
G Maintenance, Inspection and Changing of Maintenance Parts
Requiring Replacement 267
1 Maintenance Contents DFG 425s-435s 268
1 1 Owner 268
1 2 Customer Service 272
2 Maintenance Contents TFG 425s-435s 284
2 1 Owner 284
2 2 Customer Service 288
VIDEO PREVIEW OF THE MANUAL:
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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