Jungheinrich Forklift DFG/TFG 316-435 Operating instructions Manual 51287765 – PDF DOWNLOAD
FILE DETAILS:
Jungheinrich Forklift DFG/TFG 316-435 Operating instructions Manual 51287765 – PDF DOWNLOAD
Language : English
Pages : 255
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Jungheinrich Forklift DFG/TFG 316-435 Operating instructions Manual 51287765 – PDF DOWNLOAD
DFG 316
DFG 320
DFG 425
DFG 430
DFG 435
TFG 316
TFG 320
TFG 425
TFG 430
TFG 435
Foreword
Notes on the operating instructions
- The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
- Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Jungheinrich Forklift DFG/TFG 316-435 Operating instructions Manual 51287765 – PDF DOWNLOAD
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 23
3 3 Weights 26
3 4 Mast versions 27
3 5 Tyre type 32
3 6 Engine Data 33
3 7 EN norms 34
3 8 Conditions of use 35
3 9 Electrical Requirements 35
4 Identification Points and Data Plates 36
4 1 Data plate 38
4 2 Truck capacity plate 39
4 3 Attachment capacity plate 41
5 Stability 41
6 Wind loads 41
C Transport and Commissioning 43
1 Transport 43
2 Truck laden 43
2 1 Centre of gravity of the truck 43
2 2 Lifting the truck by crane 44
2 3 Loading with another industrial truck 46
3 Securing the truck during transport 47
4 Using the Truck for the First Time 49
D Fuelling the Truck 51
1 General 51
1 1 Safety regulations for handling diesel fuel and LPG 51
1 2 LPG system relief valve 53
z UJ 2 Adding diesel 54
“‘ 2 1 “”: Fuelling 54
2 2 Fuelling with fuel containers 56
2 3 Fuel display (DFG only) 57
3 LPG containers 58
3 1 LPG bottles 58
3 2 LPG tank ( ) 60
E Operation 63
1 Safety Regulations for the Operation of the Forklift Truck 63
2 Displays and Controls 65
2 1 Control panel with display unit 67
3 Description of the Display and Controls on the Armrest ( ) 71
3 1 Pilots 73
3 2 Control panel with display unit 75
4 Preparing the Truck for Operation 79
4 1 Checks and Operations to Be Performed Before Starting Daily Work 79
4 2 Entry and exit 80
4 3 Setting up the operator position 81
4 4 Seat Belt 92
5 Industrial Truck Operation 93
5 1 Safety regulations for truck operation 93
5 2 Preparing the truck for operation 96
5 3 Parking the truck securely 99
5 4 Battery Isolator 100
5 5 Travel 101
5 6 Steering 103
5 7 Brakes 104
5 8 Adjusting the forks 106
5 9 Replacing the forks 107
5 10 Lifting, transporting and depositing loads 108
5 11 Operating the Lift Mechanism and Integrated Attachments 110
5 12 Safety instructions for operating additional attachments 127
5 13 Operating additional attachments for the SOLO-PILOT 130
5 14 Operating Additional Attachments for SOLO-PILOT on the Armrest 133
5 15 Operating Additional Attachments for MULTI-PILOT on the Armrest 136
5 16 Operating Additional Attachments for DUO-PILOT on the Armrest 139
5 17 Fitting additional attachments 142
6 Towing trailers 144
7 Optional equipment 146
7 1 Heating 146
7 2 Removable load backrest 146
7 3 Adding window washer system fluid 147
7 4 Particle Filter (DFG) 148
7 5 CanCode Keypad ( ) 153
7 6 USB charger module in armrest 168
7 7 Control Layout “N” on the Armrest 169
8 Troubleshooting 171
8 1 Troubleshooting 171
8 2 Operating the truck without its own drive system 174
F Industrial Truck Maintenance 181
1 Operational Safety and Environmental Protection 181 z
2 Maintenance Safety Regulations 182
2 1 Working on the electrical system 183
2 2 Consumables and used parts 183
2 3 Wheels 183
2 4 Lift Chains 184
2 5 Hydraulic system 184
2 6 Working in the vicinity of the engine 185
3 Lubricants and Lubrication Schedule 187
3 1 Handling consumables safely 187
3 2 Lubrication Schedule 189
3 3 Consumables 190
4 Maintenance and repairs 193
4 1 Preparing the truck for maintenance and repairs 193
4 2 Lifting and jacking up the truck safely 194
4 3 Opening the Engine Cover 195
4 4 Opening the Engine Cover with Comfort Seat ( ) 196
4 5 Removing the Covers 200
4 6 Removing the Floor Plate 201
4 7 Checking the Wheel Mounting 202
4 8 Replacing wheels 203
4 9 Hydraulic system 205
4 1 O Engine maintenance 208
4 11 Checking electrical fuses 221
4 12 Cleaning 225
4 13 Starter battery 227
4 14 Exhaust system 228
4 15 Transmission and Drive Axle 229
4 16 Brake 230
4 17 Restoring the truck to service after maintenance and repairs 231
5 Decommissioning the Industrial Truck 232
5 1 Prior to decommissioning 233
5 2 During decommissioning 233
5 3 Restoring the truck to service after decommissioning 234
6 Safety tests to be performed at intervals and after unusual incidents 235
7 Final de-commissioning, disposal 236
8 Human vibration measurement 236
G Maintenance and Inspection 237
1 Maintenance checklist DFG 316-435 238
1 1 Owner 238
1 2 Customer Service 240
2 Maintenance checklist TFG 316-435 247
2 1 Owner 247
2 2 Customer Service 249
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