John Deere Zaxis 240F-3 Processor Operator’s Manual OMT231461 – PDF DOWNLOAD
- Product Number (P/N): OMT231461_24
- Language: English
- Division: Construction
- Series: ZAXIS-3 SERIES
- Product Lines: Processors
- Publication Type: Operator’s Manuals
- Associated Models: ZAXIS240F-3
TABLE OF CONTENTS:
John Deere Zaxis 240F-3 Processor Operator’s Manual OMT231461 – PDF DOWNLOAD
Zaxis 240F-3 Processor 1
Introduction 2
Introduction 2
Required Emission-Related Information 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Beware of Exhaust Fumes 13
Prevent Fires, Clean Debris From Machine 13
In Case of Machine Fire 14
Clean Debris from Machine 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Prepare for Emergencies 16
Control Pattern 16
Safety—Operating Precautions 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 17
Operate Machine Safely 18
Avoid Work Site Hazards 18
Keep Riders Off Machine 19
Use Care When Swinging Machine 19
Travel Safely 19
Operate Booms With Care 20
Avoid Power Lines 20
Avoid Backover Accidents 20
Avoid Machine Tip Over 21
Operating On Slopes 21
Add and Operate Attachments Safely 21
Keep the Operator Protective Structure (OPS) in Place 22
Inspect and Maintain Operator Protective Structures and Guards 22
Safety—Maintenance Precautions 23
Park and Prepare for Service Safely 23
Service Machines Safely 23
Service Cooling System Safely 23
Prevent Acid Burns 24
Remove Paint Before Welding or Heating 24
Make Welding Repairs Safely 25
Drive Metal Pins Safely 25
Safety—Safety Signs 26
Safety Signs 26
Operation—Operator’s Station 28
Pedals, Levers, and Panels 28
Control Lever Switches 28
Monitor Panel 29
Monitor Panel Functions 30
Front Switch Panel 31
Front Switch Panel Functions 32
Switch Panel 32
Pilot Shutoff Lever 33
Horn Switch 33
Travel Alarm and Travel Alarm Cancel Switch 33
Seat Heater Switch—If Equipped 34
Reversing Cooling Fan Switch—If Equipped 34
Cab Heater and Air Conditioner 35
Selecting Display Between Celsius and Fahrenheit 36
Operating the AM/FM Radio 36
Cab Door Handles 37
Opening Side Windows 37
Secondary Exit 37
Adjusting the Mechanical Suspension Seat 38
Adjusting the Air Suspension Seat—If Equipped 39
Adjusting Pilot Control Lever Console Height 40
Fire Extinguisher 40
Hydraulic Oil Tank Pressure Vent—If Equipped 41
Operation—Operating the Machine 42
Before Starting Work 42
Operator’s Daily Machine Check Before Starting 42
Starting Engine 43
Timer Operation 44
Preset Timer for Heater Start 44
Cold Weather Warm-Up 45
Travel Pedals and Levers 46
Control Levers 46
Control Lever Pattern Operation 48
Operating In Water and Mud 48
Driving Up a Steep or Slippery Slope 48
Lower Boom With Engine Stopped 49
Parking the Machine 50
Loading Machine On Trailer 50
Towing Machine 50
Tiedown Points 51
Machine Recovery 51
Maintenance—Machine 52
Diesel Fuel 52
Low Sulfur Diesel Fuel Conditioner 52
Handling and Storing Diesel Fuel 52
Alternative and Synthetic Lubricants 53
Diesel Engine Oil — Tier 3 and Stage IIIA 53
Diesel Engine Oil and Filter Service Intervals 54
Hydraulic Oil 55
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 57
Lubricant Storage 57
Mixing of Lubricants 57
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 58
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 59
Drain Intervals for Diesel Engine Coolant 60
John Deere COOL-GARD™ II Coolant Extender 60
Supplemental Coolant Additives 60
Operating in Warm Temperature Climates 61
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 61
Testing Diesel Engine Coolant 62
Maintenance—Periodic Maintenance 63
Service Machine at Specified Intervals 63
Check the Hour Meter Regularly 63
Prepare Machine for Maintenance 63
Open Access Doors for Service 63
Open Engine Cover for Service 64
Fuel Tank 64
Periodic Maintenance Record Keeping System 65
Maintenance—As Required 67
Drain Water Separators 67
Clean Fuel Tank Inlet Screen 68
Clean Fuel Suction Screen 68
Drain Fuel Tank Sump 68
Windshield Washer Fluid Level 69
Clean Air Cleaner Dust Valve 69
Clean Air Inlet Screen and Cooling Package 69
Check Track Sag 70
Adjust Track Sag 70
Check Coolant 71
Replace High Pressure Supply Filter 72
Replace Case Drain Filter 72
Maintenance—Every 10 Hours or Daily 73
Lubricate Front End Pin Joints 73
Check Hydraulic Tank Oil Level 74
Check Engine Oil Level 77
Check Coolant Level 77
Maintenance—Every 50 Hours 78
Lubricate Swing Bearing 78
Inspect and Re-Torque Track Hardware 78
Maintenance—Every 250 Hours 79
Check Swing Gear Case Oil Level 79
Drain Hydraulic Tank Sump 80
Check Pump Drive Gear Case Oil Level 81
Clean Primary Air Cleaner Element 82
Check Battery Electrolyte Level and Terminals 83
Check Travel Gear Case Oil Level 85
Inspect and Re-Torque Track Hardware 85
Take Engine Oil Sample 86
Maintenance—Every 500 Hours 87
Lubricate Swing Bearing Gear 87
Change Engine Oil and Replace Filter 88
Replace Fuel Prefilter Element 89
Replace Fuel Main Filter Element 89
Check Air Intake Hoses 89
Clean Cab Fresh Air and Recirculating Air Filters 90
Take Fluid Samples 90
Maintenance—Every 1000 Hours 91
Change Swing Gear Case Oil 91
Replace Hydraulic Oil Tank Oil Filter 91
Replace Pilot Oil Filter 94
Clean the Engine Crankcase Ventilation Tube 96
Change Pump Drive Gear Case Oil 96
Inspect Fan Belt 97
Replace Air Cleaner Elements 98
Replace Air Cleaner Dust Valve 98
Check Coolant 99
Replace Fuel Tank Breather (S N 240073— ) 99
Maintenance—Every 1500 Hours 100
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 100
Maintenance—Every 2000 Hours 103
Check and Adjust Engine Valve Lash 103
Change Travel Gear Case Oil 103
Maintenance—Every 5000 Hours 104
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 104
Replace Hydraulic Cap Breather Element—If Equipped 106
Replace Hydraulic Tank Vent Cap Filter—If Equipped 107
Maintenance—Every 6000 Hours 109
Drain Cooling System 109
Cooling System Fill and Deaeration Procedure 110
Miscellaneous—Machine 111
Inspect and Clean Polycarbonate Windows 111
Check and Adjust Air Conditioner Belt 112
Bleed Fuel System 112
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 113
Do Not Service Control Valves, Cylinders, Pumps, or Motors 113
Precautions for Alternator and Regulator 113
JDLink™ Machine Monitoring System (MMS)—If Equipped 114
Using Booster Batteries—24-Volt System 114
Handling, Checking, and Servicing Batteries Carefully 115
Using Battery Charger 116
Replacing Batteries 117
Adding 12—Volt Accessories 118
Replacing Fuses 118
Fluid Sampling Test Ports—If Equipped 123
Welding On Machine 123
Clean Machine Regularly 124
Check and Clean Windshield Regularly 124
Track Sag General Information 124
Unified Inch Bolt and Screw Torque Values 125
Metric Bolt and Screw Torque Values 126
Miscellaneous—Operational Checkout 127
Operational Checkout 127
Miscellaneous—Troubleshooting 160
Troubleshooting Procedure 160
Engine 161
Electrical System 164
Front Attachments Electrical Controls 166
Hydraulic System 167
Miscellaneous—Storage 169
Prepare Machine for Storage 169
Monthly Storage Procedure 169
Miscellaneous—Machine Numbers 171
Record Product Identification Number (PIN) 171
Record Engine Serial Number 171
Record Travel Motor Serial Numbers 171
Record Swing Motor Serial Number 172
Record Hydraulic Pump Serial Number 172
Keep Proof of Ownership 172
Keep Machines Secure 173
Miscellaneous—Specifications 174
Zaxis 240F-3 Engine Specifications 174
Zaxis 240F-3 Drain and Refill Capacities 174
Zaxis 240F-3 Processor Machine Specifications 175
Zaxis 240F-3 Processor Working Ranges 177
Zaxis 240F-3 Processor—Lift Capacity, kg (lb) 178
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 17
Section 1-4 23
Section 1-5 26
Section 2-1 28
Section 2-2 42
Section 3-1 52
Section 3-2 63
Section 3-3 67
Section 3-4 73
Section 3-5 78
Section 3-6 79
Section 3-7 87
Section 3-8 91
Section 3-9 100
Section 3-10 103
Section 3-11 104
Section 3-12 109
Section 4-1 111
Section 4-2 127
Section 4-3 160
Section 4-4 169
Section 4-5 171
Section 4-6 174
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