John Deere POWERTECH 2.9L 3029 OEM Diesel Engines Use & maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
John Deere POWERTECH 2.9L 3029 OEM Diesel Engines Use & maintenance Manual – PDF DOWNLOAD
Introduction
ENGINE OWNER
John Deere Engine Owner:
Don’t wait until you need warranty or other service to
meet your local John Deere Engine Distributor or
Service Dealer.
Learn who he is and where he is. At your first
convenience, go meet him. He’ll want to get to know
you and to learn what your needs might be.
Aux Utilisateurs De Moteurs John Deere:
N’attendez pas d’eˆ tre oblige´ d’avoir recours a votre
concessionnaire John Deere ou point de service le
plus proche pour vous adresser a lui.
Renseignez-vous des que possible pour l’identifier et
le localiser. A la premiere occasion, prenez contact
avec lui et faites-vous connaıˆtre. Il sera lui aussi
heureux de faire votre connaissance et de vous
proposer ses services le moment venu.
TABLE OF CONTENTS:
John Deere POWERTECH 2.9L 3029 OEM Diesel Engines Use & maintenance Manual – PDF DOWNLOAD
Contents…………………………………………………………………… 5
Record Keeping………………………………………………………….. 7
Engine Serial Number Plate……………………………………………. 7
Record Engine Serial Number…………………………………………… 7
Engine Option Codes………………………………………………….. 8
Record Fuel Injection Pump Model Number………………………………… 10
Safety…………………………………………………………………. 11
RECOGNIZE SAFETY INFORMATION………………………………………….. 11
UNDERSTAND SIGNAL WORDS………………………………………………. 11
FOLLOW SAFETY INSTRUCTIONS……………………………………………. 11
REPLACE SAFETY SIGNS…………………………………………………. 12
PREVENT BYPASS STARTING………………………………………………. 12
HANDLE FUEL SAFELY—AVOID FIRES………………………………………… 12
PREPARE FOR EMERGENCIES………………………………………………. 13
HANDLE STARTING FLUID SAFELY………………………………………….. 13
HANDLE FLUIDS SAFELY—AVOID FIRES………………………………………. 13
SERVICE MACHINES SAFELY………………………………………………. 14
WEAR PROTECTIVE CLOTHING……………………………………………… 14
PROTECT AGAINST NOISE………………………………………………… 14
HANDLE CHEMICAL PRODUCTS SAFELY……………………………………….. 15
STAY CLEAR OF ROTATING DRIVELINES……………………………………… 15
PRACTICE SAFE MAINTENANCE…………………………………………….. 16
WORK IN VENTILATED AREA………………………………………………. 16
AVOID HIGH-PRESSURE FLUIDS……………………………………………. 17
AVOID HEATING NEAR PRESSURIZED FLUID LINES……………………………… 17
USE PROPER LIFTING EQUIPMENT………………………………………….. 17
REMOVE PAINT BEFORE WELDING OR HEATING…………………………………. 18
SERVICE COOLING SYSTEM SAFELY…………………………………………. 18
AVOID HARMFUL ASBESTOS DUST…………………………………………… 19
PREVENT BATTERY EXPLOSIONS……………………………………………. 19
PREVENT ACID BURNS…………………………………………………… 20
PROTECT AGAINST HIGH PRESSURE SPRAY……………………………………. 20
USE PROPER TOOLS…………………………………………………….. 21
DISPOSE OF WASTE PROPERLY…………………………………………….. 21
Fuels, Lubricants, and Coolant……………………………………………. 22
Diesel Fuel…………………………………………………………. 22
Lubricity of Diesel Fuel……………………………………………… 22
Diesel Fuel Storage………………………………………………….. 23
DIESELSCAN Fuel Analysis……………………………………………… 23
Minimizing the Effect of Cold Weather on Diesel Engines………………….. 24
Diesel Engine Break-In Oil……………………………………………. 25
Diesel Engine Oil……………………………………………………. 26
Extended Diesel Engine Oil Service Interval…………………………….. 27
Mixing of Lubricants…………………………………………………. 27
OILSCAN and COOLSCAN…………………………………………………. 28
Alternative and Synthetic Lubricants…………………………………… 28
Lubricant Storage……………………………………………………. 29
Grease……………………………………………………………… 29
Diesel Engine Coolant………………………………………………… 30
Diesel Engine Coolants, Supplemental Additive Information………………… 31
Testing Diesel Engine Coolant…………………………………………. 32
Replenishing Supplemental Coolant Additives Between Coolant Changes……….. 33
Operating in Warm Temperature Climates…………………………………. 34
Disposing of Coolant…………………………………………………. 34
Engine Operating Guidelines………………………………………………. 35
Instrument (Gauge) Panels…………………………………………….. 35
Normal Engine Operation………………………………………………. 41
Break-In Service…………………………………………………….. 42
Break-In Service…………………………………………………….. 44
Auxiliary Gear Drive Limitations………………………………………. 46
Generator Sets (Standby) Applications………………………………….. 46
Starting the Engine………………………………………………….. 46
Cold Weather Operation……………………………………………….. 49
Warming Engine………………………………………………………. 50
Changing Engine Speed-Standard (Mechanical) Governor…………………….. 51
Idling Engine……………………………………………………….. 51
Stopping the Engine………………………………………………….. 52
Using a Booster Battery or Charger…………………………………….. 54
Lubrication and Maintenance………………………………………………. 56
Observe Service Intervals…………………………………………….. 56
Use Correct Fuels, Lubricants, and Coolant……………………………… 57
Lubrication and Maintenance Service Interval – Prime Power Engines………… 58
Lubrication and Maintenance Service Interval – Standby Power……………… 60
Lubrication & Maintenance/Daily…………………………………………… 62
Daily Prestarting Checks……………………………………………… 62
Lubrication and Maintenance/250 Hour………………………………………. 67
Servicing Fire Extinguisher…………………………………………… 67
Lubricating PTO Clutch Shaft Bearings………………………………….. 67
Servicing Battery……………………………………………………. 68
Handling Batteries Safely…………………………………………….. 69
Changing Engine Oil and Replacing Oil Filter……………………………. 70
…………………………………………………………………… 71
…………………………………………………………………… 72
Checking Fan and Alternator V-Belt Tension……………………………… 73
Checking PTO Clutch Adjustment………………………………………… 75
Checking Engine Mounts (Generator Sets)………………………………… 76
Lubrication & Maintenance/400 Hour………………………………………… 77
Adjusting Engine Valve Clearance (New or Rebuilt Engines)………………… 77
Lubrication & Maintenance/600 Hour/12 Month………………………………… 78
Lubricating PTO Clutch Internal Levers and Linkage………………………. 78
Cleaning Crankcase Vent Tube………………………………………….. 78
Checking Air Intake System……………………………………………. 79
Replacing Fuel Filter Element…………………………………………. 80
Checking Cooling System………………………………………………. 82
Testing Diesel Engine Coolant…………………………………………. 83
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes…. 84
Pressurue Testing Cooling System………………………………………. 86
Lubrication&Maintenance/1200 Hour/24 Month…………………………………. 87
Checking and Adjusting Engine Valve Clearance…………………………… 87
Adjusting Variable Speed on Generator Set Engines……………………….. 90
Flushing and Refilling Cooling System………………………………….. 91
Testing Thermostat Opening Temperature…………………………………. 94
Service As Required……………………………………………………… 95
Additional Service Information………………………………………… 95
Do Not Modify Fuel System…………………………………………….. 95
Adding Coolant………………………………………………………. 96
Bleeding the Fuel System……………………………………………… 97
Replacing Air Cleaner Filter Elements………………………………….. 99
Inspecting Primary Filter Element………………………………………101
Cleaning Primary Filter Element………………………………………..101
Element Storage………………………………………………………102
Replace Fan and Alternator Belts……………………………………….102
Power Take-Off (PTO) Clutch……………………………………………103
Checking Fuses……………………………………………………….103
Troubleshooting………………………………………………………….105
General Troubleshooting Information…………………………………….105
North American Wiring Diagram………………………………………….106
Engine Troubleshooting………………………………………………..108
Electrical Troubleshooting…………………………………………….116
Lubrication Troubleshooting……………………………………………118
Cooling System Troubleshooting…………………………………………120
Air Intake Troubleshooting…………………………………………….122
Storage…………………………………………………………………125
Engine Storage Guidelines……………………………………………..125
Use AR41785 Engine Storage Kit…………………………………………125
Preparing Engine for Long Term Storage………………………………….126
Removing Engine from Long Term Storage………………………………….127
Specifications…………………………………………………………..128
General OEM Engine Specifications………………………………………128
Fuel Injection Pump Specifications-Emission Certified Engines……………..129
Fuel Injection Pump Specifications-Emission Non-Certified Engines………….130
Engine Crankcase Oil Fill Quantities……………………………………132
Unified Inch Bolt and Cap Screw Torque Values……………………………135
Metric Bolt and Cap Screw Torque Values…………………………………136
Lubrication and Maintenance Records………………………………………..137
Using Lubrication and Maintenance Records……………………………….137
Daily (Prestarting) Service……………………………………………137
Service, 50 Hour/Every 2 Weeks…………………………………………138
Service, 400 Hours……………………………………………………139
Service, 600 Hour/12 Month…………………………………………….139
Service, 1200 Hour/24 Month……………………………………………140
Service as Required…………………………………………………..141
Emission System Warranty………………………………………………….142
Emissions Control System Certification Label…………………………….142
U.S. Emissions Control Warranty Statement……………………………….143
John Deere Service Literature Available…………………………………….144
Technical Information…………………………………………………144
Publications For This Engine…………………………………………..145
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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