John Deere M 2.4L & 3.0L OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere M 2.4L & 3.0L OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD
P/N: OMRG34851_61
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 2.4L, 3.0L, 4024TF220, 4024TF270, 4024TF281, 5030HF270, 5030TF270
Series: POWERTECH™ M
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere M 2.4L & 3.0L OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD
Contents 7
Record Keeping 9
PowerTech is a trademark of Deere & Company ™ Medallion 9
Engine Serial Number Plate 9
Record Engine Serial Number 10
Engine Option Codes 11
Safety 13
Understand Signal Words 13
Recognize Safety Information 13
Replace Safety Signs 13
Follow Safety Instructions 14
California Proposition 65 Warning 14
Avoid Hot Exhaust 14
Work In Ventilated Area 14
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Prevent Machine Runaway 15
Practice Safe Maintenance 16
Work in Clean Area 16
Wear Protective Clothing 17
Service Machines Safely 17
Use Proper Tools 17
Support Machine Properly 18
Use Proper Lifting Equipment 18
Protect Against Noise 18
Illuminate Work Area Safely 19
Install All Guards 19
Stay Clear of Rotating Drivelines 19
Protect Against High Pressure Spray 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 20
Do Not Open High-Pressure Fuel System 21
Avoid High-Pressure Fluids 21
Avoid Heating Near Pressurized Fluid Lines 21
Avoid Static Electricity Risk When Refueling 22
Handle Fuel Safely—Avoid Fires 22
Prepare for Emergencies 23
Handle Starting Fluid Safely 23
Handling Batteries Safely 24
Prevent Acid Burns 25
Prevent Battery Explosions 25
Live With Safety 26
Fuels, Lubricants, and Coolant 27
Diesel Fuel 27
Supplemental Diesel Fuel Additives 28
Lubricity of Diesel Fuel 28
Handling and Storing Diesel Fuel 28
Biodiesel Fuel 29
Testing Diesel Fuel 30
Aviation (Jet) Fuels 30
Burner Fuels 30
Minimizing the Effect of Cold Weather on Diesel Engines 31
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 32
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I 33
Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I 34
Mixing of Lubricants 34
Alternative and Synthetic Lubricants 34
Lubricant Storage 35
Oil Filters 35
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 36
Water Quality for Mixing with Coolant Concentrate 37
Operating in Warm Temperature Climates 37
Testing Coolant Freeze Point 38
Disposing of Coolant 38
Engine Operating Guidelines 39
PV101 Instrument Panels 39
PV101 Diagnostic Gauge — Using 41
PV101 Diagnostic Gauge — Main Menu 42
PV101 Diagnostic Gauge — Essential Menus 43
DG14 Diagnostic Gauge — Using 43
DG14 Diagnostic Gauge — Main Menu 44
DG14 Diagnostic Gauge — Essential Menus 45
PV480 Instrument Panel 46
PV480 Diagnostic Gauge — Using 47
PV480 Diagnostic Gauge — Main Menu 48
PV480 Diagnostic Gauge — Essential Menus 49
Normal Engine Operation 49
Break-In Service 50
Auxiliary Gear Drive Limitations 51
Starting The Engine 52
Cold Weather Starting 53
Warming Engine 53
Avoid Excessive Engine Idling 54
Locking Throttle at Preset Speed 54
Stopping the Engine 54
Using a Booster Battery or Charger 56
Lubrication and Maintenance 57
Required Emission-Related Information 57
Observe Service Intervals 57
Use Correct Fuels, Lubricants, and Coolant 57
Lubrication and Maintenance Service Interval Chart—Standard Industrial Engines 58
Lubrication and Maintenance Service Interval Chart—Generator (Standby) Applications 59
Lubrication/Maintenance-Daily 60
Daily Prestarting Checks 60
Lubrication/Maintenance-500 Hour/12 Month 63
Changing Engine Oil and Replacing Filter 63
Replacing Fuel Filter Element 65
Cleaning Crankcase Vent Tube 66
Checking Air Intake System 66
Check Engine Speeds 66
Checking Belt Tensioner Spring Tension and Belt Wear 67
Checking Engine Electrical Ground Connections 68
Servicing Fire Extinguisher 69
Checking Engine Mounts 69
Servicing Battery 69
Checking Cooling System 71
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 72
Testing Diesel Engine Coolant 73
Pressure Testing Cooling System 74
Lubrication/Maintenance-2000 Hour/24 Month 75
Checking Crankshaft Vibration Damper (If Equipped) 75
Flushing and Refilling Cooling System 76
Testing Thermostats Opening Temperature- Earlier Engines 78
Testing Thermostats Opening Temperature 80
Service As Required 83
Additional Service Information 83
Do Not Modify Fuel System 83
Adding Coolant 84
Pre-Start Cleaning Guide 85
Replacing Single Stage Air Cleaner Element 86
Replacing Axial Seal Air Cleaner Filter Element 87
Replacing Radial Seal Air Cleaner Filter Element 88
Replacing Fan and Alternator Belt 89
Checking Fuses 89
Checking Air Compressors (If Equipped) 90
Adjusting Speed Gain (Generator Sets) 90
Priming the Fuel Filter 91
Troubleshooting 92
General Troubleshooting Information 92
Precautions for Welding 92
Electrical System Schematic 93
Engine Troubleshooting 94
Storage 100
Engine Storage Guidelines 100
Preparing Engine for Long-Term Storage 100
Removing Engine from Long Term Storage 101
Specifications 102
General OEM Engine Specifications 102
Engine Power Rating and Speed Specifications 103
Engine Crankcase Oil Capacities 104
Unified Inch Bolt and Screw Torque Values 105
Metric Bolt and Screw Torque Values 106
Lubrication and Maintenance Records 107
Using Lubrication and Maintenance Records 107
Daily (Prestarting) Service 107
500 Hour/12 Month Service 107
2000 Hour/24 Month Service 108
Service as Required 108
Warranty 109
John Deere Warranty in OEM Applications 109
Emissions Control System Certification Label 112
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 113
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 115
John Deere Service Literature Available 123
Technical Information 123
Page Number 7
Section 01 9
Section 05 13
Section 10 27
Section 15 39
Section 20 57
Section 25 60
Section 30 63
Section 35 75
Section 40 83
Section 45 92
Section 50 100
Section 55 102
Section 60 107
Section 65 109
Section 70 123
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