John Deere H219 Harvester Head Operator’s Manual F718858 – PDF DOWNLOAD
Part Number (P/N): F718858_44
Language: English
Division: Forestry
Product Lines: Harvesting Heads
Publication Type: Operator’s Manuals
Associated Models: H219
Series: Harvesting Heads Series
Serial Number (Serial): 1EJH219_ _ _0000200
TABLE OF CONTENTS:
John Deere H219 Harvester Head Operator’s Manual F718858 – PDF DOWNLOAD
Table of Contents 2
1 Foreword 7
1 1 Copyright 7
1 2 Foreword 7
1 3 Declaration of Incorporation 7
1 4 General assembly instructions 8
1 5 Product identification 8
1 6 Base machine requirements 9
1 7 Standard warranty 9
2 Safety 10
2 1 Follow Laws and Regulations 10
2 1 1 Recognize Safety Information 10
2 1 2 Understand Signal Words 11
2 1 3 Prepare for Emergencies 11
2 1 4 Wear Protective Clothing 12
2 1 5 Handle Chemical Products Safely 12
2 1 6 Cabin protective structures 13
2 2 Operating the harvester head 14
2 2 1 Attach Do not Operate Tag 15
2 2 2 Pay Attention to Bystanders 15
2 2 3 Operate the Boom Safely 16
2 2 4 Keep Danger Zone Clear 16
2 2 5 Avoid saw chain shots 17
2 2 6 Avoid Crush Points 18
2 2 7 Avoid Power Lines 18
2 2 8 What To Do If the Machine Catches Fire? 19
2 2 9 After a fire 19
2 2 10 Laser safety of find stem end sensor 19
2 2 11 Safety Precautions on Laser Product 20
2 2 12 Find stem end sensor (laser) 21
2 3 Maintenance 21
2 3 1 Keep Machine in Good Condition 22
2 3 2 Use Proper Clothing 22
2 3 3 Use Proper Tools 23
2 3 4 Support Machine Properly 23
2 3 5 Avoid High Pressure Fluids 24
2 3 6 Avoid Heating near Pressurized Fluid Lines 24
2 3 7 Make Welding Repairs Safely 25
2 3 8 Dispose of Waste Properly 25
2 4 Safety Decal Locations H219 26
3 Specifications 27
3 1 Harvester head brochure 27
3 2 Harvester head specifications 27
3 3 General hydraulic system requirements 28
3 4 General hose and fitting requirements 28
3 5 Harvester head components (H219) 29
4 Transportation and storage 30
4 1 Preparing for storage 30
4 2 Transport by road, H219 30
5 Harvesting instructions 31
5 1 Planning the work 31
5 1 1 Example of map sketch 31
5 2 Thinning 31
5 2 1 Thinning with harvester alone 32
5 2 2 Thinning with harvester and chain saw 33
5 2 3 Thinning between logging roads 33
5 3 Regeneration harvesting 34
5 3 1 Felling into trees 34
5 3 2 Felling outwards from the stand 35
5 3 3 Felling in both directions 35
5 4 Felling 36
5 4 1 Felling stage 37
5 4 2 Felling on slope 38
5 4 3 Felling trees with large roots 39
5 5 Delimbing and crosscutting 40
6 Systems and Components 41
6 1 Delimbing knives 41
6 1 1 Delimbing quality 41
6 1 2 Advantages of sharp knives 42
6 1 3 Delimbing knives cylinders 42
6 2 Feeding 43
6 2 1 Feed roller alternatives 44
6 2 2 Variable displacement feed motors 45
6 3 Saw unit, SuperCut 100S 46
6 3 1 Saw feeding mechanism 47
6 3 2 Saw chains and saw bars (SuperCut 100S) 48
6 3 3 Chain lubrication 49
6 3 3 1 Chain oil tank 50
6 3 4 Chain shot guard 51
6 3 5 Saw sensor 52
6 4 Length measuring 52
6 4 1 Length measuring device, BEI sensor with coupling (H212/H219) 53
6 4 1 1 Length measuring device, BEI sensor with coupling, components 54
6 4 2 Length measuring device with contactless BEI-256 sensor (H212, H219, H270) 55
6 4 2 1 Length measuring device with contactless BEI-256 sensor, components 56
6 4 3 Measuring wheel alternatives 57
6 5 Diameter measuring device (lower knives) 58
6 6 Hydraulic hoses 59
6 7 Harvester head valve 59
6 7 1 Hydraulic functions 60
6 7 2 EVO2 connectors 61
6 7 3 HHC (L22) connectors (H219) 62
6 8 Optional equipment 63
6 8 1 Top saw unit 64
6 8 1 1 Top saw 65
6 8 1 2 Valve block H290/H219 66
6 8 1 3 Chain lubrication 67
6 8 2 Color marking unit 67
6 8 2 1 Nozzles in saw box 68
6 8 3 Stump treatment 69
6 8 3 1 Stump treatment spray 70
6 8 4 Length measuring on feed motor 71
6 8 4 1 Length measuring on feed motor, components 72
6 8 5 Eucalyptus kit 73
6 8 6 Processing delimbing knife 74
6 9 Tutorial videos for main harvester head components 74
7 General maintenance 76
7 1 General 76
7 2 Preparations 77
7 3 Tutorial video for harvester head daily maintenance 78
7 4 Welding instructions 78
7 5 H219 tightening torques 79
7 6 Conical sleeve pin tightening 79
7 7 Fluids and lubricants 80
7 8 Hydraulic pressure measurements 81
7 8 1 Main relief valve pressure 82
7 8 2 Pilot pressure 83
7 8 3 Saw chain tensioning pressure 84
7 8 4 Grabbing pressures 85
7 8 5 Low pressure 86
7 8 6 Length measuring pressure 87
7 8 7 Active fill pressure 88
7 8 8 Color marking pump pressure 89
7 8 9 Top saw pressures 90
7 9 Special tools 90
7 9 1 Extractor tool for Deutsch™ connectors 91
7 9 2 Saw motor installation tool 92
7 9 3 Saw motor puller tool 93
7 9 4 Assembly tool for feed cylinder piston gasket 94
7 9 5 Pulse sensor tool 94
7 9 6 Chain tensioning check valve installation tool 95
7 9 7 Special wrench tool 95
7 9 8 Sharpening gauge 96
8 Periodic maintenance 97
8 1 Service intervals 97
8 2 Every 10 hours 98
8 2 1 Check 98
8 2 2 Check diameter measuring device 99
8 2 3 Fill chain oil tank and color marking tanks 100
8 2 4 Check chain lubrication system 101
8 3 Every 25 hours or daily 101
8 3 1 Grease 102
8 3 1 1 Grease the saw unit 103
8 3 1 2 Grease the upper delimbing knives and cylinders 103
8 3 1 3 Grease the feed roller arms and cylinders 104
8 3 1 4 Grease the lower delimbing knives and cylinders 104
8 3 1 5 Grease the tilt 105
8 3 1 6 Grease and check the length measuring device 106
8 3 1 7 Grease the top saw unit 107
8 4 Every 50 hours 107
8 4 1 Grease the bar holder (SuperCut 100S) 108
8 4 2 Grease rotator and link 109
8 4 3 Check harvester head mounting 110
8 4 4 Tighten rotator vertical pins (HX 30) 111
8 5 Every 1000 hours 112
8 5 1 Measure hydraulic pressures 112
8 5 2 Check 112
8 5 3 Clean the chain oil tank strainer 113
8 5 4 Sharpen delimbing knives 114
8 5 4 1 Back bevel 116
8 5 5 Clean rotator magnetic plug 117
8 5 6 Tighten rotator screws 118
8 5 7 Tighten rotator vertical pins (HX 30) 119
8 6 As required 120
8 6 1 Color marking maintenance 120
8 6 1 1 Check and clean the nozzles 120
8 6 1 2 Check the color supply 121
8 6 1 3 Check the pump 122
8 6 1 4 Change the color of the color marking unit 123
8 6 2 Saw unit maintenance 123
8 6 2 1 Saw chain components 124
8 6 2 1 1 Changing the Saw Chain (SuperCut 100S) 125
8 6 2 1 2 Sharpening the saw chain 125
8 6 2 1 2 1 Using a grinder for sharpening 126
8 6 2 1 2 2 Using a round-file for sharpening 127
8 6 2 1 2 3 Depth gauges 128
8 6 2 1 3 Repairing the saw chain 129
8 6 2 1 3 1 Installing new chain parts 130
8 6 2 2 Chain tensioning 131
8 6 2 2 1 Bleed chain tensioning system (SuperCut 100S) 132
8 6 2 3 Saw bar 132
8 6 2 3 1 Basic inspection 133
8 6 2 3 2 Changing the saw bar (SuperCut 100S) 134
8 6 2 3 3 Changing the Bar Holder (SuperCut 100S) 135
8 6 2 3 4 Straightening the saw bar 135
8 6 2 3 4 1 Bent bars 136
8 6 2 3 4 2 Twisted bars 137
8 6 2 4 Replacing tip sprocket 138
8 6 2 5 Saw sensor maintenance 138
8 6 2 5 1 Replacing saw sensor 139
8 6 2 5 2 Adjusting saw sensor wheel 140
8 6 3 Chain shot guard inspection 141
8 6 3 1 Identification of excessive wear and damage 142
8 6 4 Length sensor replacement, BEI sensor with coupling 143
8 6 5 Length sensor replacement, contactless BEI-256 sensor 144
8 6 6 Diameter potentiometer adjustment 144
8 6 7 Stump treatment system maintenance 145
8 6 8 Adjust find end sensor settings 146
8 6 9 Check rotator blue plug (Indexator HX 30) 148
8 7 Optional equipment maintenance 148
8 7 1 Top saw maintenance (AS REQUIRED) 149
Index 150
Attachments 153
Declaration of Incorporation template_harvester_head_en 154
JD_Harvesterheads_200_400series_EN 159
S.V 04/24