John Deere B25C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere B25C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: B25C
Series: C SERIES
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere B25C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
Contents 7
Safety 11
Articulated Dump Truck Features Page 11
Recognize Safety Information 12
Understand Signal Words 12
Follow Safety Instructions 12
Avoid Injury From: Loading Machine on a Trailer, fastening Machine to Trailer, Unloading Machine from Trailer Always Use Caution when Loading and Unloading Machines on a Trailer Always 13
Avoid Injury from Backover Accidents Before Moving Machine, Be Sure All Persons Are Clear of Area Always Be Alert for Bystanders Moving into the Work Area Use Horn or Other Signal to W 14
Avoid Injury from Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury May Result if You Attempt to Mo 15
Inspect Machine 15
Use Handholds and Steps 16
Use Seat Belt 16
Maintain Seat Belt 17
Move and Operate Machine Safely 17
Drive Machine Safely 18
Avoid Power Lines 18
Beware of Exhaust Fumes 19
Keep Riders off Machine 19
Handle Fluids Safely—Avoid Fires 19
Prepare for Emergencies 20
Clean Trash from Machine 20
Protect Against Flying Debris 21
Wear Protective Clothing 21
Handle Chemical Products Safely 21
Warn Others of Service Work 22
Practice Safe Maintenance 23
Stay Clear of Moving Parts 24
Support Machine Properly 24
Remove Paint Before Welding or Heating 25
Avoid Heating Near Pressurized Fluid Lines 25
Avoid High Pressure Fluids 26
Prevent Battery Explosions 26
Clean the Machine Regularly 27
Dispose of Waste Properly 27
Safety Signs 28
Safety Signs 28
Operator’s Station 34
Operator Controls and Instruments 34
Center Instrument Panel 35
Right Control Panel 36
Circuit Breaker Panel 36
Speedometer 38
Tachometer 38
Main Warning Indicator 39
Engine Overspeed Indicator 40
Brake System Low Pressure Indicator 40
Secondary Steering Indicator 41
Low Engine Coolant Level Indicator 41
High Hydraulic Oil Temperature Indicator 42
Battery Charge Indicator 42
Do Not Shift Indicator 43
Low Pneumatic Pressure Indicator 44
Cold Start Indicator 45
Exhaust Brake/Retarder Indicator 45
Park Brake Indicator 46
Inter Axle Lock Indicator 46
Body Raised Indicator 46
Turn Signals 47
High Beam Indicator 47
Master Display Unit (MDU) 48
Default Display 49
Engine Coolant Temperature Button 50
Transmission Oil Temperature Button 51
Fuel Button 52
System Air Pressure Button 53
Engine Oil Pressure Button 54
System Voltage Button 55
Trip Button 55
Dome Light 56
Light Switch 56
Windshield Wiper/Washer Switch 57
Inter Axle Lock Switch 57
Hazard Indicator Switch 58
Range Hold Switch 58
Battery Disconnect Switch 59
Key Switch 60
Start Button 61
Battery Circuit Breaker 61
Steering Column Switch 61
Retarder Pedal 62
Steering Wheel 63
Accelerator and Brake Pedals 64
Gear Shift Control 64
Park Brake Control 65
Body Control Lever 66
Seat Controls 66
Seat Belt 69
Seat Belt—Maintenance 69
Climate Control Vents 70
Lights 71
Miscellaneous Equipment 72
Break In 76
Every 10 Hours or Daily 76
After the First 50 Hours 76
After the First 100 Hours 77
Pre Start Inspection 78
Inspect Machine Daily Before Starting 78
Operating the Engine 79
Check Instruments Before Starting 79
Starting the Engine 80
Cold Weather Start Up 82
Engine Air Heater—If Equipped 83
Using Booster Batteries—24 Volt System 84
Stopping the Engine 85
Driving the Machine 86
Driving the Machine 86
Steering 87
Shifting the Transmission 87
Using Range Hold 91
Diagnostic Codes 92
Diagnostic Code Display Procedure 94
Exhaust Brake and Retarder Pedal 96
Service Brakes and Park Brakes 97
Travel Speeds 98
Parking the Machine 98
Lock All Compartments 99
Operating the Machine 100
Inter Axle Lock 100
Uphill Operation 101
Downhill Operation 101
Using the Engine to Slow Machine 102
Off Road Operation 103
Loading 104
Unloading 105
Stuck Machine 106
Rocking Out 107
Transporting 108
Towing a Machine with Inoperable Engine 108
Towing a Machine with Operable Engine 108
Towing a Machine with Inoperable Steering System 109
Machine Lifting Points 110
Loading Machine on a Trailer 112
Machine Tie Down Points 113
Unloading Machine from Trailer 113
Fuels and Lubricants 114
Diesel Fuel 114
Lubricity of Diesel Fuels 114
Low Sulfur Diesel Fuel Conditioner 115
Diesel Fuel Storage 115
Fuel Tank 116
Do Not Use Galvanized Containers 116
Diesel Engine Oil 117
Hydraulic Oil and Transfer Case Oil 118
Transmission Oil 119
Multipurpose Lubricant (Axles and Final Drives) 120
Grease 121
Oil Filters 121
Lubricant Storage 122
Alternative and Synthetic Lubricants 122
Mixing of Lubricants 123
Periodic Maintenance 124
Service Your Machine at Specified Intervals 124
Use Correct Fuels and Lubricants 124
Prepare Machine for Maintenance 125
Install Body Prop 126
Install Articulation Safety Lock Bar 127
Lower and Raise Bottom Guard 128
Maintenance and Repair Record Keeping System 129
OILSCAN Plus,® CoolScan Plus® and 3 Way Coolant Test Kit 130
Maintenance and Repair Record Keeping System 131
Maintenance—As Required 135
Check Axle Restraining Cable 135
Check Belt Tension 135
Inspect Tires, Check Pressure 136
Check Service Brake and Park Brake Pads 137
Check Radiator, Charge Air Cooler and Transmission Cooler 138
Clean Radiator, Charge Air Cooler and Transmission Cooler 138
Clean Fuel Screen 139
Drain Primary Fuel Filter (Water Separator) 140
Check Air Cleaner Service Indicator 140
Clean or Replace Primary Air Filter Element 141
Clean or Replace Secondary Air Filter Element 142
Check and Clean Air Cleaner Pre Cleaner Bowl 142
Check and Clean Crankcase Breather (Oil Separator) 143
Clean and Check Retarder Cooler (Hydraulic System) 144
Grease Door Hinges, Battery Box Hinges and Grille Pivot Cap Screws 145
Maintenance—Every 10 Hours or Daily 146
Check Axle Breathers 146
Check Engine Oil Level 146
Check Hydraulic Oil Level 147
Check Transmission Oil Level—Dipstick Method 147
Check Transmission Oil Level—Electronic Method 150
Drain Pneumatic Air Reservoirs 153
Check Hydraulic Tank Breather Filter 153
Grease Steering Cylinders and Front Axle Suspension Pivot Pins 153
Grease Oscillation, Articulation Joints and Body Tip Pivot Pins 154
Grease Body Lift Cylinders 155
Grease Walking Beam Pivot Pins 155
Check Hood Components 156
Maintenance—Every 250 Hours 157
Check Coolant Level in Radiator and Overflow Recovery Tank 157
Change Engine Oil and Replace Filter 158
Check and Clean Transmission Breather 161
Check Transfer Case Oil Level 162
Check and Clean Transfer Case Breather 162
Check Axle Oil Level 163
Clean Axle Breathers 163
Check Final Drive Oil Level 164
Check and Clean Air Conditioner Fresh Air Filter 164
Maintenance—Every 500 Hours 166
Check Coolant Conditioner in Radiator 166
Replace Hydraulic Tank Breather Filter 167
Adjust Engine Valve Clearance 167
Check Battery, Clean and Tighten Terminals 167
Check Air Intake System 169
Grease Oscillation Drive Shaft Bearing 170
Maintenance—Every 1000 Hours 171
Change Transfer Case Oil 171
Replace Hydraulic System Oil Return Filters 173
Service Fuel Injectors 173
Replace Air Conditioner and Alternator Drive Belts 174
Replace Primary Fuel Filter (Water Separator) 176
Replace Secondary Fuel Filters 177
Replace Pneumatic System Air Dryer Filter 178
Replace Air Conditioner Fresh Air Filter 178
Clean or Replace Air Conditioner Recirculating Filter 179
Maintenance—Every 2000 Hours 181
Change Transmission Oil 181
Replace Transmission Filters 181
Add Transmission Oil 181
Change Hydraulic Oil 182
Replace Fuel Injectors 182
Change Axle Oil 182
Change Final Drive Oil 183
Maintenance—Every 4000 Hours 184
Service and Calibrate Injection Pump 184
Change Crankcase Breather (Oil Separator) 184
Maintenance 185
Draining the Cooling System 185
Diesel Engine Coolant 188
Adjust Alternator Drive Belts 189
Adjust Air Conditioner Drive Belts 189
Check All Exterior Lights, Reverse Alarm and Horn 190
Clean Dust Unloader Valve 191
Bleeding Fuel System 191
Change Transmission Breather 192
Change Transfer Case Breather 193
Check Oil Filler Cap and Seal 193
Check Steering Cylinder Pins for Free Play 194
Check Park Brake 194
Bleed Brake System 195
Check Wheel Nuts 196
Remove and Install Wheels 197
Remove and Install Tire 198
Do Not Service Injection Nozzles 199
Do Not Adjust Injection Pump 200
Using Battery Charger 200
Replace Batteries 201
Replace Headlights and Front Park Lights 202
Adjusting Headlights 204
Replace Front Turn Signal Bulb 205
Replace Tail Lights and Rear Turn Signals 205
Replace Backup Lights 206
Replace Indicator Bulb 206
Replace Rocker Switch Indicator Bulbs 207
Replace Dome Light Bulb 208
Adjusting Hood Latch 208
Changing Wiper Blade 209
Do Not Service Control Valves, Cylinders, Pumps or Motors 209
Hardware Torque Specifications 209
Unified Inch Bolt and Cap Screw Torque Values 210
Metric Bolt and Cap Screw Torque Values 211
Additional Metric Cap Screw Torque Values 212
Metric Cap Screw and Nut Torque Values 214
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 215
Check Oil Lines and Fittings 216
Service Recommendations for O Ring Boss Fittings 217
Service Recommendations for Flat Face O Ring Seal Fittings 219
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 220
Service Recommendations for Flared Connections—Straight or Tapered Threads 221
Service Recommendations for Inch Series Four Bolt Flange Fittings 222
Service Recommendations for Metric Series Four Bolt Flange Fitting 224
Welding on Machine 225
Troubleshooting 226
Using Troubleshooting Charts 226
Engine 227
Transmission 231
Axle 232
Wheel 233
Tires 234
Brakes 235
Hydraulic System 235
Instruments and Controls 236
Electrical System 237
Rear Frame and Cab 239
Transmission Diagnostic Codes 240
Storage 255
Prepare Machine for Storage 255
Monthly Storage Procedure 256
Machine Numbers 257
Record Product Identification Number (PIN) 257
Record Engine Serial Number 257
Record Transmission Serial Number 257
Front Axle Serial Number 257
Middle Axle Serial Number 258
Rear Axle Serial Number 258
Specifications 260
B25C Articulated Dump Truck Specifications 260
B25C Engine Specifications 262
Travel Speeds 263
B25C Drain and Refill Capacities 263
Crime Prevention Tips 264
Help Prevent Crime 264
Record Identification Numbers 264
Keep Proof of Ownership 264
Park Indoors Out of Sight 264
When Parking Outdoors 265
Reduce Vandalism 265
Report Thefts Immediately 266
Checklists 273
Maintenance and Repair Record Keeping System 273
John Deere Service Keeps You On the Job 277
At Your Service When You Need It 277
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