John Deere 9.0 L OEM Diesel Engines (PVX/PSX) Operator’s Manual OMRG38038 – PDF DOWNLOAD
FILE DETAILS:
John Deere 9.0 L OEM Diesel Engines (PVX/PSX) Operator’s Manual OMRG38038 – PDF DOWNLOAD
- P/N: OMRG38038_71
- Language: English
- Division: Construction
- Product Lines: Engines
- Publication Type: Operator’s Manuals
- Associated Models: 9.0L, 6090, 6090HFC94, 6090HFC95, 6090HFG94, 6090HFG95
- Series: POWERTECH
- Serial: INTERIM TIER 4/STAGE III B PLATFORM
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 9.0 L OEM Diesel Engines (PVX/PSX) Operator’s Manual OMRG38038 – PDF DOWNLOAD
Contents 9
Record Keeping 13
Record Engine Serial Number 13
Engine Option Codes 14
Emission Control Information Label 16
Record Aftertreatment Serial Numbers 16
Record High-Pressure Fuel Pump Model and Serial Numbers 17
Record Rear Power Take-Off (PTO) Serial Number (If Equipped) 17
Record ECU Serial Number 17
Safety 18
Recognize Safety Information 18
Understand Signal Words 18
Follow Safety Instructions 18
Replace Safety Signs 19
California Proposition 65 Warning 19
Illuminate Work Area Safely 19
Work in Clean Area 19
Use Proper Tools 20
Live With Safety 20
Prevent Machine Runaway 20
Handle Fuel Safely—Avoid Fires 21
Prepare for Emergencies 21
Handle Starting Fluid Safely 21
In Case of Fire 22
Handle Fluids Safely—Avoid Fires 22
Avoid Static Electricity Risk When Refueling 23
Service Machines Safely 23
Wear Protective Clothing 23
Protect Against Noise 24
Handling Batteries Safely 24
Prevent Acid Burns 25
Stay Clear of Rotating Drivelines 25
Install All Guards 26
Practice Safe Maintenance 26
Remove Paint Before Welding or Heating 27
Avoid Heating Near Pressurized Fluid Lines 27
Avoid High-Pressure Fluids 27
Do Not Open High-Pressure Fuel System 28
Protect Against High Pressure Spray 28
Prevent Battery Explosions 28
Avoid Hot Exhaust 29
Exhaust Filter Cleaning 29
Work In Ventilated Area 29
Service Cooling System Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Fuels, Lubricants, and Coolants 31
Diesel Fuel 31
Supplemental Diesel Fuel Additives 32
Lubricity of Diesel Fuel 32
Handling and Storing Diesel Fuel 32
Biodiesel Fuel 33
Testing Diesel Fuel 34
Fuel Filters 34
Minimizing the Effect of Cold Weather on Diesel Engines 35
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 36
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 37
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 38
Diesel Engine Oil and Filter Service Intervals 39
Mixing of Lubricants 39
Alternative and Synthetic Lubricants 39
Lubricant Storage 40
Oil Filters 40
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 41
Water Quality for Mixing with Coolant Concentrate 42
Operating in Warm Temperature Climates 42
Testing Coolant Freeze Point 43
Disposing of Coolant 43
Instrument Panels 44
PV101 Instrument Panels 44
PV101 Diagnostic Gauge — Using 46
PV101 Diagnostic Gauge — Main Menu 47
PV101 Diagnostic Gauge — Essential Menus 48
DG14 Diagnostic Gauge — Using 48
DG14 Diagnostic Gauge — Main Menu 49
DG14 Diagnostic Gauge — Essential Menus 50
PV480 Instrument Panel 51
PV480 Diagnostic Gauge — Using 52
PV480 Diagnostic Gauge — Main Menu 53
PV480 Diagnostic Gauge — Essential Menus 54
Main Menu Navigation 54
Engine Configuration Data 56
Accessing Stored Trouble Codes 57
Accessing Active Trouble Codes 59
Engine Shutdown Codes 61
Adjusting Backlighting 62
Adjusting Contrast 64
Selecting Units Of Measurement 66
Setup 1-Up Display 68
Setup 4-Up Display 73
John Deere PowerSight 77
Engine Operation 78
Break-In Service 78
Generator Set (Standby) Applications 80
Starting the Engine 80
Normal Engine Operation 81
Cold Weather Operation 82
Warming Engine 83
Idling Engine 83
Changing Engine Speed 84
Stopping the Engine 85
Using a Booster Battery or Charger 86
Auxiliary Gear Drive Limitations 87
Exhaust Filters 88
Exhaust Filter Cleaning and Maintenance 88
Exhaust Filter — Cleaning 88
Diesel Particulate Filter Maintenance and Service 89
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 89
Exhaust Filter — Disposal 89
Exhaust Filter System Overview 90
Diagnostic Gauge Keys and Indicators Overview 91
Passive Regeneration 92
Automatic (AUTO) Exhaust Filter Cleaning 92
Manual/Parked Exhaust Filter Cleaning 93
Disable Exhaust Filter Cleaning 93
Exhaust Filter Service Required 94
Lubrication and Maintenance 95
Required Emission-Related Information 95
Observe Service Intervals 95
Use Correct Fuels, Lubricants, and Coolant 96
Lubrication and Maintenance Service Interval Chart—Standard Industrial Engines 97
Lubrication and Maintenance Service Interval Chart—Generator (Standby) Applications 99
Lubrication & Maintenance — Daily 101
Daily Prestarting Checks 101
Lubrication & Maintenance — 500 Hours/12 Months 104
Servicing Fire Extinguisher 104
Servicing Battery 104
Changing Engine Oil and Replacing Oil Filter 106
Visually Inspecting Coolant Pump 108
Checking Open Crankcase Vent (OCV) 109
Removing and Installing Fuel Filters 109
Checking Belt Tensioner Spring Tension and Belt Wear 111
Checking Belt Wear 112
Checking Tensioner Spring Tension 112
Checking Cooling System 113
Pressure Testing Cooling System 114
Checking and Adjusting Engine Speeds 115
Checking Engine Mounts 115
Checking Engine Ground Connection 115
Lubrication & Maintenance — 2000 Hours/24 Months 116
Checking Crankshaft Vibration Damper 116
Lubrication & Maintenance — 3000 Hours/36 Months 117
Adjusting Valve Clearance 117
Lubrication & Maintenance — 6000 Hours/72 Months 121
Flushing And Refilling Cooling System 121
Bleeding Air From Cooling System 123
Testing Thermostat 125
Service As Required 127
Additional Service Information 127
Do Not Modify Fuel System 127
Drain Water From Fuel Filters 128
Adding Coolant 128
Pre-Start Cleaning Guide 129
Replacing Air Cleaner Filter Elements 130
Inspecting Primary Filter Element 131
Cleaning Primary Filter Element 131
Element Storage 131
Cleaning the Exhaust Filter 132
Replacing Fan/Alternator Belt 133
Checking Fuses 133
Checking Electrical Wiring And Connections 133
Bleeding Fuel System 134
Checking Air Compressors (If Equipped) 134
Checking Refrigerant (A/C) Compressor (If Equipped) 134
Checking Rear Power Take-Off (PTO) 135
Troubleshooting 136
General Troubleshooting Information 136
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 136
Displaying Of Diagnostic Trouble Codes (DTCs) 137
Listing of Diagnostic Trouble Codes (DTCs) 138
Intermittent Fault Diagnostics 141
Displaying Diagnostic Gauge Software 142
Engine Troubleshooting 144
Electrical Troubleshooting 150
Lubrication System Troubleshooting 152
Cooling System Troubleshooting 155
Air Intake and Exhaust System Troubleshooting 157
Precautions for Electrical System When Steam Cleaning Engine 157
Engine Wiring Harness Layout 158
Precautions For Welding 164
Auxiliary Engine Wiring Diagram 166
Auxiliary Engine Wiring Diagram (Continued) 168
Auxiliary Engine Wiring Diagram (Continued) 170
Main Engine Wiring Harness 172
Main Engine Wiring Harness (continued) 174
Main Engine Wiring Harness (continued) 176
Main Engine Wiring Harness (continued) 178
Control Panel Wiring Harness 180
Control Panel Wiring Harness (continued) 182
Control Panel Wiring Harness (continued) 184
Storage 186
Engine Storage Guidelines 186
Preparing Engine for Long Term Storage 187
Removing Engine from Long Term Storage 188
Specifications 189
General OEM Engine Specifications 189
Engine Power and Speed Rating Specifications 1 191
Engine Crankcase Oil Fill Quantities 192
Unified Inch Bolt and Screw Torque Values 193
Metric Bolt and Screw Torque Values 194
Lubrication and Maintenance Records 195
Using Lubrication and Maintenance Records 195
Daily (Prestarting) Service 195
500 Hours of Operation/or Every 12 Months Service 195
2000 Hours of Operation/or Every 24 Months Service 196
3000 Hours of Operation/or Every 36 Months Service 196
6000 Hours of Operation/or Every 72 Months Service 196
Service as Required 197
Warranty 198
John Deere Warranty in OEM Applications 198
Emissions Control System Certification Label 201
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 202
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 204
Service Literature 212
Technical Information 212
Page Number 9
Section 01 13
Section 05 18
Section 10 31
Section 15 44
Section 20 78
Section 25 88
Section 30 95
Section 35 101
Section 40 104
Section 42 116
Section 45 117
Section 50 121
Section 55 127
Section 60 136
Section 65 186
Section 70 189
Section 75 195
Section 80 198
Section 85 212
S.V 04/24