John Deere 9.0 L OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD
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John Deere 9.0 L OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD
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TABLE OF CONTENTS:
John Deere 9.0 L OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD
Contents 11
Record Keeping 15
Record Engine Serial and Model Number 15
Engine Option Codes 17
Record Aftertreatment Serial Numbers 19
Record ECU Serial Number 19
Safety 20
Recognize Safety Information 20
Understand Signal Words 20
Follow Safety Instructions 20
Replace Safety Signs 21
California Proposition 65 Warning 21
Illuminate Work Area Safely 21
Work in Clean Area 21
Use Proper Tools 22
Live With Safety 22
Prevent Machine Runaway 22
Handle Fuel Safely—Avoid Fires 23
Prepare for Emergencies 23
Handle Starting Fluid Safely 23
In Case of Fire 24
Handle Fluids Safely—Avoid Fires 24
Avoid Static Electricity Risk When Refueling 25
Service Machines Safely 25
Wear Protective Clothing 25
Protect Against Noise 26
Handling Batteries Safely 26
Prevent Acid Burns 27
Stay Clear of Rotating Drivelines 27
Install All Guards 28
Practice Safe Maintenance 28
Remove Paint Before Welding or Heating 29
Avoid Heating Near Pressurized Fluid Lines 29
Avoid High-Pressure Fluids 29
Do Not Open High-Pressure Fuel System 30
Protect Against High Pressure Spray 30
Prevent Battery Explosions 30
Avoid Hot Exhaust 31
Exhaust Filter Cleaning 31
Work In Ventilated Area 31
Service Cooling System Safely 32
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Fuels, Lubricants, and Coolant 33
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 33
Storing Diesel Exhaust Fluid (DEF) 34
Refilling Diesel Exhaust Fluid (DEF) Tank 35
Testing Diesel Exhaust Fluid (DEF) 36
Disposal of Diesel Exhaust Fluid (DEF) 36
Diesel Fuel 37
Supplemental Diesel Fuel Additives 38
Lubricity of Diesel Fuel 38
Handling and Storing Diesel Fuel 38
Biodiesel Fuel 39
Testing Diesel Fuel 40
Fuel Filters 40
Minimizing the Effect of Cold Weather on Diesel Engines 41
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 42
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 43
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 44
Diesel Engine Oil and Filter Service Intervals 44
Mixing of Lubricants 45
Alternative and Synthetic Lubricants 45
Lubricant Storage 45
Oil Filters 45
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 46
Water Quality for Mixing with Coolant Concentrate 47
Operating in Warm Temperature Climates 47
Testing Coolant Freeze Point 48
Disposing of Coolant 48
Instrument Panels 49
PV101 Instrument Panels 49
PV101 Diagnostic Gauge — Using 51
PV101 Diagnostic Gauge — Main Menu 52
PV101 Diagnostic Gauge — Essential Menus 53
DG14 Diagnostic Gauge — Using 53
DG14 Diagnostic Gauge — Using 54
DG14 Diagnostic Gauge — Main Menu 55
DG14 Diagnostic Gauge — Essential Menus 56
PV480 Instrument Panel 57
PV480 Diagnostic Gauge — Using 58
PV480 Diagnostic Gauge — Using 58
PV480 Diagnostic Gauge — Main Menu 59
PV480 Diagnostic Gauge — Essential Menus 60
Required Machine Stop Warning 60
John Deere PowerSight 62
Engine Operation 63
Break-In Service 63
Generator Set (Standby) Applications 63
Starting the Engine 64
Normal Engine Operation 65
Cold Weather Operation 66
Warming Engine 67
Idling Engine 67
Changing Engine Speed 67
Stopping the Engine 68
Using a Booster Battery or Charger 69
Auxiliary Gear Drive Limitations 70
EU Qualified Emergency Use — SCR Derate Override Option 71
US EPA Qualified Emergency Use — SCR Derate Override Option 72
Restored Operation Option 73
Aftertreatment System 74
Exhaust Filter Cleaning and Maintenance 74
Diesel Particulate Filter Maintenance and Service 74
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 75
Exhaust Filter — Disposal 75
Exhaust Filter System Overview 75
Selective Catalytic Reduction (SCR) System Overview 76
Diagnostic Gauge Keys and Indicators Overview 78
Aftertreatment Indicators Overview 79
Passive Regeneration 80
Automatic (AUTO) Exhaust Filter Cleaning 80
Manual/Parked Exhaust Filter Cleaning 81
Disable Exhaust Filter Cleaning 81
Exhaust Filter Service Required 82
Lubrication and Maintenance 83
Required Emission-Related Information 83
Observe Service Intervals 83
Use Correct Fuels, Lubricants, and Coolant 83
Lubrication and Maintenance Service Interval Chart 84
Lubrication & Maintenance — Daily 86
Daily Checks 86
Lubrication & Maintenance — 375 Hours/12 Months 87
Changing Engine Oil and Replacing Oil Filter 87
Lubrication & Maintenance — 500 Hours/12 Months 89
Servicing Fire Extinguisher 89
Servicing Battery 89
Visually Inspecting Coolant Pump 91
Checking Open Crankcase Vent (OCV) 91
Removing and Installing Fuel Filters 92
Checking Belt Wear 94
Checking Tensioner Spring Tension 95
Checking Cooling System 95
Pressure Testing Cooling System 96
Checking and Adjusting Engine Speeds 97
Checking Engine Mounts 97
Checking Engine Ground Connection 97
Lubrication & Maintenance — 1500 Hours/36 Months 98
Access DEF Dosing Unit 98
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 98
Lubrication & Maintenance — 2000 Hours/24 Months 99
Checking Crankshaft Vibration Damper 99
Lubrication & Maintenance — 3000 Hours/36 Months 100
Adjusting Valve Clearance 100
Lubrication & Maintenance — 4500 Hours/60 Months 104
Changing Crankshaft Vibration Damper 104
Lubrication & Maintenance — 6000 Hours/72 Months 105
Flushing And Refilling Cooling System 105
Bleeding Air From Cooling System 107
Testing Thermostat 108
Lubrication & Maintenance — 8000 Hours/36 Months 111
Change Diesel Exhaust Fluid (DEF) In-Line Filter 111
Service As Required 114
Additional Service Information 114
Do Not Modify Fuel System 114
Drain Water From Fuel Filters 115
Adding Coolant 115
Cleaning Diesel Exhaust Fluid (DEF) Tank 116
Pre-Start Cleaning Guide 117
Replacing Air Cleaner Filter Elements 118
Inspecting Primary Air Filter Element 119
Cleaning Primary Air Filter Element 119
Air Filter Element Storage 119
Cleaning the Exhaust Filter 120
Replacing Fan/Alternator Belt 121
Checking Fuses 121
Checking Electrical Wiring And Connections 121
Bleeding Fuel System 122
Checking Air Compressors (If Equipped) 122
Checking Refrigerant (A/C) Compressor (If Equipped) 122
Checking Rear Power Take-Off (PTO) 123
Replace Aftertreatment DEF Dosing System Coolant Filter 123
DEF Tank Inlet Screen — Installation 124
DEF Tank Inlet Screen — Removal 125
Troubleshooting 126
General Troubleshooting Information 126
Diagnostic Trouble Code Designations 127
Intermittent Fault Diagnostics 129
Engine Troubleshooting 130
Precautions for Welding 142
Storage 143
Engine Storage Guidelines 143
Preparing Engine for Long-Term Storage 144
Removing Engine from Long-Term Storage 145
Specifications 146
General Engine Specifications 146
Engine Power and Speed Rating Specifications 147
Engine Crankcase Oil Fill Quantities 147
Unified Inch Bolt and Screw Torque Values 148
Metric Bolt and Screw Torque Values 149
Lubrication and Maintenance Records 150
Using Lubrication and Maintenance Records 150
Daily Prestarting Service 150
375 Hours of Operation or 12 Months Service 150
500 Hours of Operation or 12 Months Service 151
1500 Hours of Operation or 36 Months Service 151
2000 Hours of Operation or 24 Months Service 152
3000 Hours of Operation or Every 36 Months Service 152
4500 Hours of Operation or Every 60 Months Service 152
6000 Hours of Operation or 72 Months Service 153
8000 Hours of Operation or 36 Months Service 153
Service As Required 154
Warranty 155
John Deere Warranty in OEM Applications 155
Emissions Control System Certification Label 158
Carbon Dioxide Emissions (CO₂) 159
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 160
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 162
Page Number 11
Section 01 15
Section 05 20
Section 10 33
Section 15 49
Section 20 63
Section 25 74
Section 30 83
Section 35 86
Section 36 87
Section 40 89
Section 42 98
Section 43 99
Section 45 100
Section 55 104
Section 60 105
Section 61 111
Section 65 114
Section 70 126
Section 75 143
Section 80 146
Section 90 150
Section 95 155
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