John Deere 605C Crawler Loader Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 605C Crawler Loader Operator’s Manual – PDF DOWNLOAD
- P/N: OMT217598_VZ
- Language: English
- Division: Construction
- Product Lines: Crawler Loaders
- Publication Type: Operator’s Manuals
- Associated Models: 605C
- Series: C SERIES
- Additional Information: For complete service information, also see PC9549.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 605C Crawler Loader Operator’s Manual – PDF DOWNLOAD
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Add Cab Guarding For Special Uses 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Work In Ventilated Area 13
Prevent Fires 13
Clean Debris from Machine 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Prepare for Emergencies 16
Safety—Operating Precautions 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Use Steps and Handholds Correctly 17
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 17
Keep Riders Off Machine 18
Avoid Backover Accidents 18
Avoid Machine Tip Over 19
Inspect and Maintain ROPS 19
Safety—Maintenance Precautions 20
Park and Prepare for Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 20
Make Welding Repairs Safely 21
Drive Metal Pins Safely 21
Safety—Safety Signs 22
Replace Safety Signs 22
Safety Signs 22
Operation—Operator’s Station 24
Operator’s Station 24
Instrument Panel 24
Instrument Panel Switches 25
Instrument Panel Indicators 25
Instrument Panel Gauges 26
Hydraulic Oil Temperature Gauge 26
Diagnostic Display Unit (DDU) 26
Low Speed Range Switch 27
Horn Button 27
Emergency Travel Stop Button 27
Park Lock Lever 28
Key Switch 28
Windshield Wiper and Washer 28
Heating and Air Conditioning Controls 29
Working Light Switch 30
Operator Warning Light 31
Adjust Standard Suspension Seat 31
Adjust Air Suspension Seat—If Equipped 32
Operator’s Manual Compartment 33
Dome Light 33
Door Latch 33
Window Lock 34
Secondary Exit 34
Fire Extinguisher Location 34
Operation—Operating the Machine 36
Inspect Machine Daily Before Starting 36
Engine Break-In Period 36
Starting the Engine 37
Engine Warm-Up 39
Cold Weather Warm-Up 39
Cold Weather Start Aid 40
Steering the Machine 41
Steering the Machine—Transmission Control Lever—V-Pattern—If Equipped 42
Using Engine Speed Control Knob 44
Controlling Machine Travel Speed 45
Driving the Machine 46
Stopping the Engine 47
Stopping the Machine 48
Parking the Machine 49
Parking Brake 49
Pilot Control Lever 50
Using Boom Float 51
Using Bucket Return-to-Dig 51
Using Boom Height Kickout 52
Operating Multi-Purpose Bucket 53
Operating and Maintenance Undercarriage Tips 53
Operating in Water and Mud 54
Loading Machine on a Trailer 55
Loading Machine with Crane 56
Towing the Machine 56
Maintenance—Machine 60
Diesel Fuel 60
Lubricity of Diesel Fuel 60
Handling and Storing Diesel Fuel 61
Biodiesel Fuel 61
Diesel Engine Break-In™ Oil 63
Testing Diesel Fuel 63
Minimizing the Effect of Cold Weather on Diesel Engines 63
Diesel Engine Oil — Tier 2 and Stage II 64
Diesel Engine Oil and Filter Service Intervals 65
Track Rollers, Front Idler and Carrier Roller Oil 66
Transmission, Hydraulic and Final Drive Seal Cavity Oil 66
Splitter Box Oil 67
Final Drive Oil 67
Grease 68
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 68
Drain Intervals for Diesel Engine Coolant 69
John Deere COOL-GARD™ II Coolant Extender 70
Supplemental Coolant Additives 70
Operating in Warm Temperature Climates 71
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 71
Testing Diesel Engine Coolant 72
Alternative and Synthetic Lubricants 73
Maintenance—Periodic Maintenance 74
Service Your Machine at Specified Intervals 74
Check the Hour Meter Regularly 74
Prepare Machine for Maintenance 74
Fuel Tank 75
Tilt Cab/Canopy (ROPS) 76
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 78
Service Intervals 79
Required Parts 82
Maintenance—As Required 83
Drain Water and Sediment From Primary Fuel Filter/Water Separator 83
Drain Water and Sediment From Fuel Tank 83
Check Track Sag 83
Adjust Track Sag 84
Grease Cab Door Hinges 86
Inspect and Clean Engine Air Cleaner Elements 86
Inspect Belt 87
Checking Track Shoe Cap Screw Torque 87
Check and Clean Radiator Core and Oil Cooler Core 88
Cleaning and Replacing Cab Fresh Air Filters 90
Cleaning and Replacing Cab Recirculating Air Filter 90
Check Coolant 91
Check and Clean Transmission/Hydraulic Pump and Motor Case Drain Filter 91
Maintenance—Every 10 Hours or Daily 92
Check Coolant Level 92
Check Engine Oil Level 92
Check Transmission/Hydraulic System Oil Level 93
Check Splitter Box Oil Level 93
Maintenance—Every 50 Hours 94
Grease Loader Linkage and Cylinder Pivots 94
Maintenance—Initial Service – 250 Hours 95
Change Engine Oil and Filter 95
Maintenance—Every 250 Hours 96
Take Engine Oil Sample 96
Maintenance—Every 500 Hours 97
Change Engine Oil and Filter 97
Replace Primary Fuel Filter/Water Separator 97
Replace Final Fuel Filter 98
Check Battery Electrolyte Level and Terminals 98
Replace Transmission/Hydraulic Oil Return Filter 100
Change Splitter Box Oil 101
Check Final Drive Oil Level 102
Change Final Drive Oil 102
Check Air Intake Hose 103
Replace Transmission/Hydraulic Charge Oil Filter 103
Take Fluid Samples 104
Maintenance—Every 1000 Hours 105
Check Transmission/Hydraulic Charge Oil Case Return Filters 105
Replace Engine Air Cleaner Elements 105
Check Fan Speed 106
Check Coolant 106
Maintenance—Every 2000 Hours 107
Replace Engine Crankcase Oil Separator (If Equipped) 107
Check and Adjust Engine Valve Lash 107
Change Transmission/Hydraulic System Oil 107
Maintenance—Every 6000 Hours 109
Drain and Flush Cooling System 109
Miscellaneous—Machine 111
Adjust Armrest 111
Bleeding Fuel System 111
Replacing Belt 112
Resetting Circuit Breaker 112
Fuse and Relay Specifications 113
Replacing Fuses 114
Replacing Dome Light Bulb 114
Replacing Indicator Bulbs 115
Replacing Control Panel Button Bulbs 115
Replacing Working Light Bulb 116
Removing and Installing Bucket Teeth 116
Do Not Service or Adjust Injection Nozzles or Injection Pump 117
Do Not Service Control Valves, Cylinders, Pumps, or Motors 117
Precautions for Alternator and Regulator 117
Welding On Machine 117
Welding Near Electronic Control Units 118
Keep Electronic Control Unit Connectors Clean 118
Handling, Checking and Servicing Batteries Carefully 118
Using Booster Batteries—24-Volt System 120
Using Battery Charger 121
Removing and Installing Batteries 121
Checking Air Conditioner Receiver/Dryer 122
Track Sag General Information 122
Checking and Adjusting Idler Side Play 123
Checking and Adjusting Idler Vertical Play 124
Cleaning Track Components 124
Do Not Service Control Valves and Cylinders 125
Checking Track Shoe Cap Screw Torque 125
Hardware Torque Specifications 125
Unified Inch Bolt and Screw Torque Values 125
Metric Bolt and Screw Torque Values 126
Adding Oil to Track Roller 127
Checking Track Carrier Roller Oil Level 128
Miscellaneous—Operational Checkout 130
Operational Checkout 130
Cooling System Checks 130
Air System Check 132
Lubrication System Checks 132
Fuel System Checks 133
Engine Speed and Performance Checks 133
Transmission Checks 134
Key Switch, Instrument Control Panel , Battery, And Hour Meter Checks 135
Reverse Warning Alarm Checks (With Engine Off) 136
Neutral Start Switch and Start Circuit Checks 136
Engine Speed Control Dial and Brake Checks 137
Undercarriage Checks 137
Accessory Checks 139
Blower/Heater/Air Conditioning Component Operational Checks—If Equipped 139
Miscellaneous—Troubleshooting 142
Troubleshooting Procedure 142
Engine 142
Electrical System 144
Hydraulic System 144
Travel Gear and Track 145
Heating System 145
Miscellaneous—Storage 147
Prepare Machine for Storage 147
Monthly Storage Procedure 147
Miscellaneous—Specifications 149
605C Crawler Loader Dimensions 149
605C Crawler Loader Specifications 151
605C Crawler Loader Drain and Refill Capacities 153
Miscellaneous—Machine Numbers 154
Record Product Identification Number (PIN) 154
Record Engine Serial Number 154
Keep Proof of Ownership 154
Keep Machines Secure 154
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 17
Section 1-4 20
Section 1-5 22
Section 2-1 24
Section 2-2 36
Section 3-1 60
Section 3-2 74
Section 3-3 83
Section 3-4 92
Section 3-5 94
Section 3-6 95
Section 3-7 96
Section 3-8 97
Section 3-9 105
Section 3-10 107
Section 3-11 109
Section 4-1 111
Section 4-2 130
Section 4-3 142
Section 4-4 147
Section 4-5 149
Section 4-6 154
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