John Deere 6059T Diesel Engine Cylinder 5.9 Liter Technical Manual – PDF DOWNLOAD
DESCRIPTION:
John Deere 6059T Diesel Engine Cylinder 5.9 Liter Technical Manual – PDF DOWNLOAD
INTRODUCTION
Section I. GENERAL INFORMATION
1-1. SCOPE.
1-1.1. Type of Manual.
This manual contains unit, direct support, and general support maintenance instructions for the Model 6059T Diesel Engine, hereafter referred to as engine. Also included are descriptions of major systems/components and their functions in relation to other systems/components.
1-1.2. Purpose of Equipment. The engine provides a driving force for generators or other equipment requiring this size (HP rating) and compatibility
TABLE OF CONTENTS:
John Deere 6059T Diesel Engine Cylinder 5.9 Liter Technical Manual – PDF DOWNLOAD
INTRODUCTION 1-1
Section I General Information 1-1
Section II Equipment Description and Data 1-1
Section III Preparation for Use 1-4
CHAPTER 2 OPERATION 2-1
Section I PRINCIPLES OF OPERATION 2-1
Section II OPERATING INSTRUCTIONS 2-1
CHAPTER 3 MAINTENANCE 3-1
Section I PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) 3-1
Section II Troubleshooting 3-2
Section III General Maintenance 3-15
Section IV Cooling System Maintenance 3-21
Section V Electrical System Maintenance 3-27
Section VI Intake and Exhaust System Maintenance 3-51
Section VII Lubrication System Maintenance 3-61
Section VIII Fuel System Maintenance 3-76
Section IX Cylinder Head Assembly Maintenance 3-139
Section X Flywheel and Housing Assembly Maintenance 3-159
Section XI Crankshaft Pulley and Timing Gear Cover
Assembly Maintenance 3-164
Section XII Camshaft Assembly Maintenance 3-168
Section XIII Idler Gears and Front Plate Assembly Maintenance 3-174
Section XIV Crankshaft and Main Bearings Maintenance 3-180
Section XV Pistons, Connecting Rods, Cylinder Liners,
and Engine Block Maintenance 3-190
APPENDIX A REFERENCES A-1
APPENDIX B MAINTENANCE ALLOCATION CHART B-1
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST C-1
APPENDIX D FABRICATION OF TOOLS D-1
APPENDIX E MAINTENANCE PROCEDURES AND AUTHORIZED LEVEL OF MAINTENANCE E-1
INDEX
Engine Components 1-3
3-1 Connecting Test Gage to Intake Manifold 3-19
3-2 Thermostat and Housing 3-22
3-3 Engine Oil Cooler Hoses 3-24
3-4 Water Pump Assembly 3-25
3-5 Battery Charging Alternator and Mounting Brackets 3-28
3-6 Battery Charging Alternator Assembly 3-30
3-7 Stator and Rear Housing Separation 3-30
3-8 Testing Brush Assembly 3-31
3-9 Testing Diode-Trio 3-31
3-10 Testing Rectifier Bridge 3-32
3-11 Testing Stator Windings 3-33
3-12 Testing Rotor 3-33
3-13 Battery Charging Alternator Test Circuit 3-34
3-14 Starter Bench Test Setup 3-36
3-15 Starter Assembly 3-37
3-16 Disconnecting Lead Wire (Typical) 3-38
3-17 Removing Through Bolts (Typical) 3-38
3-18 Removing Starter End Frame and Yoke Assembly (Typical) 3-39
3-19 Removing Brushes 3-40
3-20 Removing Armature 3-40
3-21 Removing Housing (Typical) 3-41
3-22 Removing Overrunning Clutch (Typical) 3-41
3-23 Removing Steel Ball 3-42
3-24 Removing Pinion, Retainer, and Rollers (Typical) 3-42
3-25 Removing Washer and Spring 3-43
3-26 Checking Commutator Run-Out 3-43
3-27 Measuring Commutator OD 3-44
3-28 Measuring Segment Mica Depth 3-44
3-29 Inspecting and Replacing Bearings 3-45
3-30 Measuring Brush Length 3-45
3-31 Checking Overrunning Clutch 3-46
3-32 Starter Solenoid Test Circuit 3-46
3-33 Growler Test 3-47
3-34 Testing for Grounded Windings 3-47
3-35 Checking for Open Circuit Windings 3-47
3-36 Checking Brush Holder 3-48
3-37 Checking Field Coils 3-48
3-38 Checking for Open Field Coil 3-49
Installing Brushes 3-49
3-40 Installing Cover On Yoke 3-50
3-41 Installing Yoke 3-50
3-42 Turbocharger 3-52
3-43 Turbocharger Inspection Points 3-53
3-44 Exhaust Manifold 3-58
3-45 Intake Manifold 3-60
3-46 Oil Filter and Cooler 3-62
3-47 Removing Oil Filter Nipple 3-63
3-48 Installing Oil Filter Nipple 3-64
3-49 Driving Oil Filter Nipple 3-64
3-50 Oil Pressure Regulating Valve and Oil Filler Assembly 3-66
3-51 Dipstick 3-68
3-52 Oil Pan 3-69
3-53 Oil Pump Assembly 3-71
3-54 Measuring Oil Pump Axial Clearance 3-72
3-55 Measuring Oil Pump Radial Clearance 3-72
3-56 Oil Pressure Test Setup 3-74
3-57 Oil Bypass Valve Installation 3-74
3-58 Fuel Filter and Fuel Supply Pump 3-78
3-59 Fuel Lines and Injection Pump Installation 3-83
3-60 Flywheel Locking Tool 3-85
3-61 Checking Timing Marks 3-85
3-62 Fuel Infection Pump Gear Access (Cover Removed 3-86
3-63 Separating Gear and Shaft 3-86
3-64 Fuel Injection Pump Assembly 3-89
3-65 Disassembly of Shut-Off Lever 3-90
3-66 Disassembly of Throttle Shaft Assembly 3-90
3-67 Speed Droop Governor 3-91
3-68 Disengaging Governor Linkage (Typical) 3-92
3-69 Removing Metering Valve 3-92
3-70 Removing Vent Wire Screw 3-93
3-71 Removing Transfer Pump Screw 3-93
3-72 Removing Transfer Pump End Cap 3-94
3-73 Fuel Injection Pump Hydraulic Head Assembly 3-95
3-74 Transfer Pump Regulator Components 3-96
3-75 Removing Transfer Pump Blades 3-96
3-76 Removing End Cap Seal 3-97
3-77 Removing Head Locating Screw 3-97
Removing Advance Screw Hole Plug 3-98
3-79 Removing Spring Side Advance Plug 3-98
3-80 Disassembling Governor 3-99
3-81 Removing Shaft Retaining Nut 3-99
3-82 Removing Governor Arm 3-100
3-83 Removing Rotor Retainers 3-100
3-84 Removing Cam Ring (Typical) 3-101
3-85 Removing Delivery Valve 3-101
3-86 Removing Leaf Spring (Typical) 3-102
3-87 Removing Rollers (Typical) 3-102
3-88 Removing Pumping Plungers (Typical) 3-103
3-89 Delivery Valve Replacement 3-108
3-90 Installing Rollers and Shoes (Typical) 3-109
3-91 Measuring Roller-To-Roller Dimension 3-110
3-92 Installing Seals and Bearing 3-112
3-93 Installing Protection Tube 3-113
3-94 Installing Governor Arm 3-113
3-95 Installing Weights 3-114
3-96 Installing Thrust Washer and Sleeve 3-114
3-97 Inserting Hydraulic Head (Typical) 3-115
3-98 Installing Metering Valve 3-116
3-99 Installing Governor Linkage 3-116
3-100 Alignment of Spacer 3-117
3-101 Alignment of Shutoff Arm 3-118
3-102 Installing Throttle Shaft Assembly (Typical) 3-118
3-103 Checking Clearance at Linkage Hook 3-120
3-104 Installing Shutoff Cam 3-121
3-105 Installing End Cap 3-122
3-106 Installing Retaining Plate 3-122
3-107 Installing Locking Head Bolts 3-123
3-108 Installing Pilot Tube Seal 3-123
3-109 Fuel Injection Pump Installation 3-129
3-110 Checking Timing Marks 3-129
3-111 Checking Injection Pump Gear Timing 3-130
3-112 Fuel Injection Nozzle 3-133
3-113 Fuel Injection Nozzle Seals 3-136
3-114 Valve Cover 3-139
3-115 Adjusting Valve Clearance 3-140
3-116 Checking Valve Clearance 3-141
Installing Timing Pin 3-141
3-118 Rocker Arm Assembly 3-143
3-119 Cylinder Head Assembly 3-147
3-120 Valve Face Angle 3-150
3-121 Measuring Cylinder Head Thickness 3-151
3-122 Valve Seat Bore Specifications 3-155
3-123 Measuring Cylinder Liner Height 3-156
3-124 Cylinder Head Capscrew Tightening Sequence 3-157
3-125 Flywheel and Housing Assembly 3-161
3-126 Crankshaft Pulley 3-164
3-127 Timing Gear Cover 3-166
3-128 Camshaft 3-169
3-129 Measuring Camshaft End Play 3-170
3-130 Measuring Thrust Plate Clearance 3-171
3-131 Measuring Camshaft Journals 3-171
3-132 Measuring Camshaft Lobe Height 3-172
3-133 Aligning Timing Mark and Camshaft Gear 3-173
3-134 Idler Gears 3-175
3-135 Spring Pin Protrusion 3-176
3-136 Front Plate 3-177
3-137 Crankshaft and Main Bearings 3-182
3-138 Critical Areas of Crankshaft Load Stress 3-184
3-139 Measuring Main Thrust Journal and Thrust Bearing Width 3-185
3-140 Fastening Cylinder Liners 3-190
3-141 Removing Carbon From Cylinder Liner 3-191
3-142 Marking Cylinder Liners 3-192
3-143 Pistons, Connecting Rods, and Cylinder Liners 3-193
3-144 Use of Cylinder Liner Puller 3-194
3-145 Cylinder Liner O-Rings and Packing 3-194
3-146 Engine Block 3-196
3-147 Piston Inspection 3-197
3-148 Checking Piston Ring Groove Clearance 3-197
3-149 Checking Piston Pin Clearance 3-198
3-150 Inspecting Cylinder Liner Pitting 3-199
3-151 Inspecting Cylinder Liner for Cracks 3-199
3-152 Measuring Piston Skirt 3-200
3-153 Measuring Piston to Liner Clearance 3-201
3-154 Checking Piston Pin Bushing 3-203
3-155 Inspecting piston Cooling Nozzles 3-204
Inspecting Cylinder Block 3-205
3-157 Measuring Main Bearing Bore Diameter 3-206
3-158 Measuring Cam Follower Bore Diameter 3-206
3-159 Measuring Camshaft Bore Diameter 3-207
3-160 Measuring Cylinder Block Top Deck Flatness 3-207
3-161 Location of Cylinder Liner Shim 3-209
3-162 Deglazed 45 Degree Cross Hatch Pattern 3-209
3-163 Assembled Piston, Pin, and Connecting Rod 3-210
3-164 Compression Ring Identification Marks 3-211
3-165 Location of Cylinder Liner Packings 3-212
3-166 Location of Cylinder Liner Square Packing 3-213
3-167 Staggered Piston Ring Gaps 3-214
3-168 Installing Connecting Rod Bearing 3-215
3-169 Installing Connecting Rod Cap Bearing 3-215
3-170 Installing Connecting Rod Cap 3-215
3-171 Tightening Connecting Rod Caps 3-216
3-172 Measuring Piston Protrusion 3-217
D-1 Fuel Injection Pump Holding Fixture D-1
D-2 Fuel Injection Pump Timing Mark Template D-2
D-3 Cylinder Liner Holding Fixture D-3E
1-1 Table of Specifications 1-4
3-1 Preventive Maintenance Checks and Services (PMCS) 3-1
3-2 Troubleshooting 3-3
3-3 Turbocharger Inspection Chart 3-54
3-4 Fuel Injection Pump Specifications 3-126
3-5 Pump Checks 3-128
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M