John Deere 544K Loader Parts Catalog+Operation & Test+Repair Technical Manual
FILE DETAILS:
John Deere 544K Loader Parts Catalog+Operation & Test+Repair Technical Manual
- Language : English
- Pages : 2000+
- Downloadable : YES
- Format : PDF
- Size : 225 MB
- All 3 manuals in this single purchase
In order to purchase individual manuals, please visit:
- John Deere 544K Loader Parts Catalog Manual
- John Deere 544K 4WD Loader Engine 6068HDW74 T3 Operation & Test Manual
- John Deere 544K 4WD Loader Engine 6068HDW74-T3 Repair Manual
DESCRIPTION:
John Deere 544K Loader Parts Catalog+Operation & Test+Repair Technical Manual
FOREWORD:
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
- This is the safety-alert symbol. When this symbol is seen on the machine or in this manual, be alert for the potential of personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and test sections help to quickly identify the majority of routine failures quickly.
- Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical manuals are concise guides for specific machines.
- They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
TABLE OF CONTENTS:
John Deere 544K Loader Parts Catalog+Operation & Test+Repair Technical Manual
- John Deere 544K Loader Parts Catalog Manual
01 Wheels & Tires & Tracks
0110 Powered Wheels, Tires & Fastenings 84
02A Axles, Differentials & Suspension Systems
0201 Drive Axle Hsg & Support (Inc Final Drives) 88
0242 Axle Mounting Parts 94
0263 Lines, Hoses & Fittings 100
0278 Axle Temperature Sensor 110
02B Front Axle with Differential Lock – 1200 Series TeamMate™ IV YZ19528-YZ19528
0200B Front Axle with Differential Lock – 1200 Series TeamMate™ IV YZ19528 112
02C Rear Axle with Standard Differential – 1200 Series TeamMate™ IV YZ19529-YZ19529
0200C Rear Axle with Standard Differential – 1200 Series TeamMate™ IV YZ19529 132
02D Rear Axle with Differential Lock – 1200 Series TeamMate™ IV YZ19530-YZ19530
0200D Rear Axle with Differential Lock – 1200 Series TeamMate™ IV YZ19530 152
03 Transmission
0325 Input Drive Shafts & U-joints 172
0342 Transmission Mounting Parts 176
0350 Gears, Shafts & Power Shift Clutches 180
0351 Gears, Shafts, Bearings & Seals 220
0363 Trans Oil Lines 222
04 Engine 6068HDW74-RE535139
0400 Engine 6068HDW74 228
05 Engine Auxiliary System
0505 Cold Weather Starting Aids 364
0511 Radiator & Fan Shroud 374
0512 Fan 388
0515 Engine Speed Controls 402
0520 Intake System 404
0530 External Exhaust Systems 408
0540 Engine Mounting 412
0560 External Fuel Supply Systems 414
09 Steering System
0930 Emergency Steering 424
0962 Steering Valve & Control 432
0963 Steering Lines, Hoses & Fittings 444
0965 Steering Cylinders 448
0974 Wiring Harness & Switches 458
10 Service Brakes
1062 Service Brake Valve 462
1063 Service Brake Links, Hoses & Fittings 464
1064 Reservoir & Accumulator 466
11 Parking Brakes
1115 Controls Linkage 468
13 Miscellaneous Vehicle
1322 Decals & Trademarks 472
1330 Shipping & Packaging 484
1369 Greases, Oils, Fuels & Coolants 486
1370 Lubrication Systems 488
15 Equipment Attaching
1520 Hitches & Hitch Pins 490
16 Vehicle Electrical Systems
1671 Batteries, Support & Cables 498
1672 Alternator, Regulator & Charging System Wiring 502
PC10057 (K1) 544K Loader 43
544K Loader
Table of Contents – Continued
1673 Vehicle Lighting System 510
1674 Wiring Harness & Switches 544
1676 Instruments & Indicators 600
17 Frame Chassis Or Supporting Structure
1741 Engine Or Main Frame 602
1743 Hinges, Yokes & Gudgeons 606
1746 Frame Bottom Guards 608
1749 Chassis Weights 612
18 Operator’s Station
1807 Special Noise Control Items 614
1810 Operator Enclosure 616
1811 ROPS, FOPS, OPS, Or Body Frame 624
1812 Platform 640
1813 Body Sides, Doors, Shields And Glazing 644
1814 Windshield & Wipers 646
1816 Instrument & Control Mounting Structure 650
1821 Seat And Seat Belts 664
1822 Steps & Handholds 680
1831 Heater, Hoses & Controls 686
1832 Air Cond System Compressor & Drive 694
1833 Condenser, Evaporator & Lines 698
1835 Pressurizer 708
19 Sheet Metal & Styling
1911 Hood & Hood Supports 712
1912 Engine Sideshields 714
1913 Miscellaneous Shields 718
1927 Fenders 726
20 Safety, Convenience & Miscellaneous
2001 Radio 736
2002 Mirror 744
2003 Fire Extinguisher 750
2004 Warning Devices Including Horn & Reverse Alarm 752
2007 Sun Visor 764
2008 Reflectors & SMV Sign 766
2013 Anti-Theft 768
21 Vehicle Main Hydraulic System
2161 Hydraulic Pumps & Drives 770
2162 Hydraulic Selective Control & Load Holding Valves 780
2163 Hydraulic Lines & Hoses 788
2164 Hydraulic Reservoir, Filter & Cooler 792
26 Global Vehicle Communication
2601 Communication Controller 801
2602 Antennas and Cables 812
31 Loader
3101 Cutting Edge 816
3102 Bucket (Including Teeth) 832
3103 Forks 856
3104 Attachment Coupler 862
3141 Main Frame 878
3143 Moveable Frame 884
3145 Bucket Loader Linkage 896
3162 Control & Load Holding Valves 906
44 544K Loader PC10057 (K1)
544K Loader
Table of Contents – Continued
3163 Lines, Hoses & Fittings 994
3165 Hydraulic Cylinders 1030
3166 Automatic Control Function 1048
PC10057
- John Deere 544K 4WD Loader Engine 6068HDW74 T3 Operation & Test Manual
Section 9000—General Information
Group 01—Safety Information
Section 9001—Diagnostic Trouble Codes
(DTC)
Group 10—Engine Control Unit (ECU) Diagnostic
Trouble Codes
Group 20—Transmission Control Unit (TCU) Diagnostic
Trouble Codes
Group 30—Flex Load Controller (FLC) Diagnostic
Trouble Codes
Group 40—Sealed Switch Module (SSM) Diagnostic
Trouble Codes
Group 50—Advanced Display Unit (ADU) Diagnostic
Trouble Codes
Group 60—Radar Object Detection (ROD) Diagnostic
Trouble Codes
Group 70—Ground Speed Radar (RDR) Diagnostic
Trouble Codes
Group 80—Joystick Steering Valve (JSV) Diagnostic
Trouble Codes
Group 90—Joystick Steering Controller (JSC)
Diagnostic Trouble Codes
Group 100—Tire Pressure Monitoring (TPM) System
Diagnostic Trouble Codes
Section 9005—Operational Checkout
Procedure
Group 10—Operational Checkout Procedure
Section 9010—Engine
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 25—Tests
Section 9015—Electrical System
Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 16—Monitor Operation
Group 20—References
Section 9020—Power Train
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9025—Hydraulic System
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Test
Section 9031—Heating and Air Conditioning
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 25—Tests
- John Deere 544K 4WD Loader Engine 6068HDW74-T3 Repair Manual
Section 00—General Information
Group 0001—Safety Information
Group 0003—Torque Values
Section 01—Wheels
Group 0110—Powered Wheels and Fasteners
Section 02—Axles and Suspension Systems
Group 0200—Removal and Installation
Group 0225—Axle Shafts and U-Joints
Group 0250—Axle Shaft, Bearings, Reduction Gears
Group 0260—Hydraulic System
Section 03—Transmission
Group 0300—Removal and Installation
Group 0350—Gears, Shafts, Bearings and Power Shift
Clutch
Group 0360—Hydraulic System
Section 04—Engine
Group 0400—Removal and Installation
Section 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aids
Group 0510—Cooling System
Group 0520—Intake System
Group 0530—External Exhaust System
Group 0560—External Fuel Supply Systems
Section 07—Dampener Drive
Group 0752—Elements
Section 09—Steering System
Group 0960—Hydraulic System
Section 10—Service Brakes
Group 1011—Active Elements
Group 1060—Hydraulic System
Section 11—Park Brake
Group 1111—Active Elements
Group 1160—Hydraulic System
Section 17—Frame or Supporting Structure
Group 1740—Frame Installation
Group 1746—Frame Bottom Guards
Group 1749—Chassis Weights
Section 18—Operator’s Station
Group 1800—Removal and Installation
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning
Section 19—Sheet Metal and Styling
Group 1910—Hood or Engine Enclosure
Section 31—Loader
Group 3102—Bucket
Group 3140—Frames
Group 3160—Hydraulic System
Section 99—Dealer Fabricated Tools
Group 9900—Dealer Fabricated Tools
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