John Deere 544K 4WD Loader Operator’s Manual OMT346593X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 544K 4WD Loader Operator’s Manual OMT346593X19 – PDF DOWNLOAD
P/N: OMT346593X19_32
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 544K
Serial:
1BZ544K_ _ _D000001—001000
For complete service information also see: T346598X19
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 544K 4WD Loader Operator’s Manual OMT346593X19 – PDF DOWNLOAD
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires 36
Clean Debris from Machine 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Add Cab Guarding for Special Uses 38
Safety—Operating Precautions 39
Use Steps and Handholds Correctly 39
Start Only From Operator’s Seat 39
Use and Maintain Seat Belt 39
Prevent Unintended Machine Movement 40
Avoid Work Site Hazards 41
Use Special Care When Operating Loader 42
Keep Riders Off Machine 42
Avoid Backover Accidents 42
Avoid Machine Tip Over and Machine Damage 43
Operating on Slopes 43
Operating or Traveling On Public Roads 44
Inspect and Maintain ROPS 44
Add and Operate Attachments Safely 44
Safety—Maintenance Precautions 45
Park and Prepare for Service Safely 45
Service Cooling System Safely 45
Service Tires Safely 46
Remove Paint Before Welding or Heating 46
Make Welding Repairs Safely 47
Drive Metal Pins Safely 47
Safety—Safety Signs 48
Safety Signs 48
Operation—Operator’s Station 55
Levers—Two Function Hydraulic Control 55
Levers—Three Function Hydraulic Control 56
Pedals 58
Sealed Switch Module (SSM) 59
Switch Module Functions 60
Advanced Display Unit (ADU) 63
Display Unit Functions 64
Horn Button 67
Turn Signals 67
Air Conditioner and Heater Operation 68
Opening and Securing Side Door 69
Opening Side Window/Secondary Exit 70
Opening Rear Side Window 70
Seat Adjustment 71
Fire Extinguisher Mounting Location 72
Operation—Operating the Machine 73
Before Starting Work 73
Inspect Machine Daily Before Starting 73
Check Instruments Before Starting 73
Security System 74
Battery Disconnect Switch 74
Engine Break-In Period 75
Starting the Engine 76
Cold Start Aid—Starting Fluid—If Equipped 78
Cold Start Aid—Block Heater—If Equipped 78
Warmup 79
Cold Weather Warmup 79
Automatic Idle and Automatic Shutdown 80
Park Brake Switch 81
Shifting the Transmission 82
Joystick Bucket and Boom Control 84
Two Lever Bucket and Boom Control 85
Auxiliary Control 86
Ride Control—If Equipped 87
Differential Lock Operation—If Equipped 88
Service ADVISOR™ Remote (SAR) Software Delivery Process 89
Rear Camera and Radar Object Detection (ROD) System—If Equipped 90
Boom Height Kickout Adjustment 91
Return-to-Carry Kickout Adjustment 92
Return-to-Dig Adjustment for Z-Bar Linkage 92
Operating Loader Coupler—If Equipped 94
Using the Loader Bucket 95
Backdragging 96
Fork Attachment 97
Operating in Water and Mud 98
Parking the Machine 99
Loading Machine on a Trailer 100
Towing Procedure 102
Lifting the Machine 104
Operation—Monitor Operation 105
Display Unit—Normal Display 105
Display Unit—Main Menu 106
Display Unit—Main Menu—Codes 107
Display Unit—Main Menu—Codes—Active Codes 107
Display Unit—Main Menu—Codes—Stored Codes 108
Display Unit—Main Menu—Settings—If Equipped 109
Display Unit—Main Menu—Settings—Reverse Fan Cycle 110
Display Unit—Main Menu—Settings—Courtesy Lights 110
Display Unit—Main Menu—Settings—Quick Shift 111
Display Unit—Main Menu—Settings—Job Timer 111
Display Unit—Main Menu—Settings—Stopwatch 112
Display Unit—Main Menu—Settings—Ride Control—If Equipped 112
Display Unit—Main Menu—Settings—Counters 112
Display Unit—Main Menu—Settings—Camera Mode—If Equipped 113
Display Unit—Main Menu—Settings—Operator Configuration 113
Display Unit—Main Menu—Diagnostics 114
Display Unit—Main Menu—Diagnostics—Machine ID 115
Display Unit—Main Menu—Diagnostics—Battery Monitor 115
Display Unit—Main Menu—Diagnostics—Engine Sensors 116
Display Unit—Main Menu—Diagnostics—Transmission/Axle 116
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 117
Display Unit—Main Menu—Diagnostics—Machine Sensors 117
Display Unit—Main Menu—Diagnostics—FNR Selector 117
Display Unit—Main Menu—Diagnostics—Cab Switches 118
Display Unit—Main Menu—Diagnostics—Switch Module 118
Display Unit—Main Menu—Diagnostics—Joystick Steering 118
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 118
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 119
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 119
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 120
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 120
Display Unit—Main Menu—Diagnostics—Park Brake Test 120
Display Unit—Main Menu—Payload Scale—If Equipped 121
Display Unit—Main Menu—Monitor Settings 121
Display Unit—Main Menu—Security 122
Display Unit—Main Menu—Security—Security 123
Display Unit—Main Menu—Security—Change Owner PIN 123
Display Unit—Main Menu—Security—Manage Operator PINs 124
Display Unit—Main Menu—Security—Manage Transport PIN 125
Display Unit—Main Menu—Security—Delayed Operator Logout 126
Display Unit—Main Menu—Software Delivery 126
Display Unit—Main Menu—Software Delivery—Software Update 127
Maintenance—Machine 128
Diesel Fuel 128
Lubricity of Diesel Fuel 129
Handling and Storing Diesel Fuel 129
Biodiesel Fuel 130
Testing Diesel Fuel 131
Supplemental Diesel Fuel Additives 131
Fuel Filters 131
Minimizing the Effect of Cold Weather on Diesel Engines 132
Alternative and Synthetic Lubricants 133
Lubricant Storage 133
Mixing of Lubricants 133
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 134
Diesel Engine Oil — Tier 3 and Stage IIIA 135
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 136
Oil Filters 136
Transmission, Park Brake, and Axle Oil 137
Hydraulic Oil 138
Grease 139
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 140
Water Quality for Mixing with Coolant Concentrate 141
Operating in Warm Temperature Climates 141
Testing Coolant Freeze Point 142
Disposing of Coolant 142
Maintenance—Periodic Maintenance 143
Service Machine at Specified Intervals 143
Check Hour Meter Regularly 143
Prepare Machine for Maintenance 144
Frame Locking Bar 145
Boom Lock 146
Engine Service Doors and Side Shields 147
Cooling System Doors 148
Fuel Tank 149
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 149
Service Intervals 150
Required Parts 152
Maintenance Legend 154
Maintenance—As Required 155
Inspect Tires and Check Pressure 155
Tire Pressures 156
Check Wheel Bolt Torque 158
Inspect Engine Air Cleaner Elements 159
Inspect Air Conditioner Compressor and Alternator Belt 160
Clean Cooler Cores 161
Check Windshield Washer Fluid Level 162
Drain Water From Primary Fuel Filter and Water Separator 162
Drain Water From Final Fuel Filter 162
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 163
Check and Clean or Replace Cab Fresh Air Filter 163
Check and Clean or Replace Cab Recirculating Air Filter 164
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 165
Check Coolant 166
Maintenance—Every 10 Hours or Daily 167
Clean Air Cleaner Dust Unloader Valve 167
Check Coolant Level in Surge Tank 167
Check Engine Oil Level 168
Check Hydraulic Oil Level 168
Check Transmission Oil Level 169
Inspect Outer Pin Seals 170
Maintenance—Every 100 Hours 171
Lubricate Loader Linkage and Cylinder Pivots 171
Maintenance—Initial Service – 250 Hours 172
Drain and Refill Engine Oil and Replace Filter 172
Drain and Refill Front and Rear Axle Oil 173
Replace Axle Oil Filters—If Equipped 174
Maintenance—Every 250 Hours 175
Take Engine Oil Sample 175
Maintenance—Every 500 Hours 176
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 176
Check Front and Rear Axle Oil Level 177
Lubricate Front and Rear Axle Shaft Seals 177
Check Battery Water Level and Terminals 178
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 180
Take Fluid Samples 180
Drain and Refill Engine Oil and Replace Filter 181
Replace Primary Fuel Filter 182
Replace Final Fuel Filter 183
Replace Auxiliary Fuel Filter—If Equipped 184
Replace In-Line Fuel Strainer 184
Replace Hydraulic Reservoir Breather Filter 185
Check Park Brake Oil Level 185
Lubricate Front and Rear Shaft Seals on Park Brake 186
Check Ride Control Accumulator—If Equipped 187
Maintenance—Every 1000 Hours 188
Clean Engine Crankcase Vent Tube 188
Replace Air Cleaner Dust Unloader Valve 188
Replace Engine Air Cleaner Elements 189
Lubricate Frame Hinge Pivots 190
Drain and Refill Park Brake Oil 190
Replace Axle Oil Filters—If Equipped 191
Check Coolant 191
Maintenance—Every 2000 Hours 192
Replace Outer Pin Seals 192
Drain and Refill Transmission Oil and Replace Filter 193
Drain and Refill Front and Rear Axle Oil 195
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 196
Adjust Engine Valve Lash (Clearance) 196
Rerun Transmission Clutch Calibration 196
Maintenance—Every 4000 Hours 197
Drain, Flush, and Refill Hydraulic System Oil 197
Clean Hydraulic System Fill Strainer 198
Replace Hydraulic System Return Filter 199
Clean Hydraulic Pump Case Drain In-Line Screen 200
Replace Crankshaft Damper 202
Maintenance—Every 5000 Hours 203
Inspect Driveline Damper 203
Maintenance—Every 6000 Hours 204
Drain Cooling System 204
Refill Cooling System 205
Miscellaneous—Machine 206
Check Air Inlet Cover 206
Inspect Fuel Tank Vent Hose and Breather Filter 206
Bleed Fuel System 206
Do Not Service Control Valves, Cylinders, Pumps, or Motors 207
Precautions for Alternator and Regulator 207
Handling, Checking, and Servicing Batteries Carefully 208
Using Booster Batteries—24-Volt System 209
Using Battery Charger 210
Replacement Batteries 210
Remove and Install Batteries 211
12-Volt Auxiliary Power Outlet—If Equipped 212
JDLink™ Machine Monitoring System (MMS)—If Equipped 212
Replacing Fuses 213
Remove and Install Halogen Bulbs 215
Fluid Sampling Test Ports—If Equipped 216
Air Conditioner System Service 218
External Service Brake Inspection 219
Service Recommendations For Snap-To-Connect (STC®) Fittings 220
Welding On Machine 221
Keep Electronic Control Unit Connectors Clean 221
Replacing Bucket Teeth—TK Series 222
Keep ROPS Installed Properly 222
Hardware Torque Specifications 222
Metric Bolt and Screw Torque Values 223
Unified Inch Bolt and Screw Torque Values 224
Miscellaneous—Operational Checkout 225
Operational Checkout 225
Diagnostic Trouble Code Check 225
Ignition OFF, Engine OFF Checks 225
Ignition ON, Engine OFF Checks 226
Ignition ON, Engine ON Checks 232
Miscellaneous—Troubleshooting 250
Troubleshooting Procedure 250
Engine 251
Transmission 254
Differential and Axle 257
Service Brake 259
Driveline 259
Park Brake 260
Hydraulic System 261
Steering 263
Air Conditioning System 264
Heater System 266
Software Update 266
Miscellaneous—Storage 267
Prepare Machine for Storage 267
Monthly Storage Procedure 268
Miscellaneous—Machine Numbers 269
Record Product Identification Number (PIN) 269
Record Engine Serial Number 269
Record Transmission Serial Number 269
Record Hydraulic Pump Serial Number 270
Record Front and Rear Axle Housing Serial Numbers 270
Keep Proof of Ownership 270
Keep Machines Secure 271
Miscellaneous—Specifications 272
Engine Specifications 272
Drain and Refill Capacities 273
Standard Z-Bar Specifications 274
High Lift Z-Bar Specifications 276
Travel Speeds 277
Eurasian Economic Union 277
Machine Design Life 278
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 39
Section 1-4 45
Section 1-5 48
Section 2-1 55
Section 2-2 73
Section 2-3 105
Section 3-1 128
Section 3-2 143
Section 3-3 155
Section 3-4 167
Section 3-5 171
Section 3-6 172
Section 3-7 175
Section 3-8 176
Section 3-9 188
Section 3-10 192
Section 3-11 197
Section 3-12 203
Section 3-13 204
Section 4-1 206
Section 4-2 225
Section 4-3 250
Section 4-4 267
Section 4-5 269
Section 4-6 272
S.V 04/24