John Deere 535 LOG LOADER Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 535 LOG LOADER Operator’s Manual – PDF DOWNLOAD
Division: Forestry
Product Lines: Knuckleboom Loader
Publication Type: Operator’s Manuals
Associated Models: 535
Series: 35 SERIES
Serial: 017001
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 535 LOG LOADER Operator’s Manual – PDF DOWNLOAD
Contents 5
Safety — Safety Features 9
John Deere 535 Log Loader Safety Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear Of Moving Parts 12
Avoid High-Pressure Fluids 12
Beware Of Exhaust Fumes 12
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps And Handholds Correctly 15
Start Only From Operator’s Seat 15
Use And Maintain Seat Belt 15
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 16
Use Special Care When Operating Loader 17
Keep Riders Off Machine 17
Avoid Machine Tip Over 18
Use Care When Swinging Machine 18
Add And Operate Attachments Safely 19
Safety—Maintenance Precautions 20
Park And Prepare For Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 21
Make Welding Repairs Safely 21
Drive Metal Pins Safely 21
Safety — Safety Signs 22
535 Log Loader Safety Signs 22
Operator’s Station 25
535 Log Loader Component Locator 25
535 Operator’s Compartment Component Locator 26
Optional Attachments 27
Battery Disconnect Switch 28
Gauges 28
Ignition Switch 29
Throttle Switch 30
Cold Weather Starting Aid Switch — Option 30
Horn Button 30
Switches 31
Indicator Lights 32
Swing Control Pedal 33
Joysticks 33
Interior Light 35
Cab Air Circulation Fan 35
Adjusting Manual Suspension Seat 36
Pilot Shutoff Whisker Switch 37
Pilot Shutoff Armrest Switch 38
AC/Heater Controls — Option 39
Lighter and Powerpoint Socket 39
AM/FM Radio 40
Fuses and Circuit Breakers 42
Secondary Exit 43
Operating the Machine 44
Pre-Start Checks 44
Throttle Switch 45
Normal Engine Starting — Above 0°C (32°F) 45
Cold Weather Engine Starting — Below 0°C (32°F) 46
Using a Battery Charger 48
Cold Weather Warm-Up 48
Idling 49
Stopping the Engine 49
Loader Operation — General 49
Stabilizers Raise/Lower 50
Turntable Rotation 50
Main Boom Raise/Lower 51
Stick Boom Raise/Lower 51
Grapple Open/Close 52
Grapple Rotate 52
Transporting the Log Loader 53
Manual Lowering of Main Boom 54
Maintenance — Machine 57
Fluids and Lubricants Specifications Table 57
Break-in Engine Oil 58
Diesel Engine Oil 59
Swing Gearbox Oil 60
Hydraulic System Oil 61
Diesel Fuel 62
Low Sulfur Diesel Fuel Conditioner 62
Diesel Fuel Storage 63
Grease 63
Diesel Engine Coolant 64
Supplemental Coolant Additives 65
Lubricant Storage 65
Alternative and Synthetic Lubricants 66
Mixing of Lubricants 66
Maintenance — Periodic Maintenance 67
Service Your Machine at Specified Intervals 67
Check the Hourmeter Regularly 67
Use Correct Fuels and Lubricants 67
Prepare Machine for Maintenance 68
Engine Break in Period 69
Maintenance and Repair Record Keeping System 70
OILSCAN Plus,® CoolScan Plus® and 3-Way Coolant Test Kit 71
Periodic Maintenance Table 72
Maintenance — As Required 75
Check Air Filter Restriction Indicator 75
Check Fire Extinguisher 75
Drain Water and Sediment from Fuel Tank 75
Check and Drain Fuel/Water Separator 75
Maintenance — Every 8 Hours or Daily 76
Check Engine Oil Level 76
Check Engine Air Filters and Ducting 76
Check Engine Coolant Level 77
Check Fuel/Water Separator 78
Check Hydraulic Oil Level 78
Check Windshield Washer Fluid Level 78
Check Hydraulic Filter Indicator 79
Check Swing Gearbox Oil Level 79
Lubricate Grapple 80
Lubricate Ring Gear and Turntable Bearing 80
Lubricate Boom and Cylinder Pivots 81
Lubricate Stabilizer and Cylinder Pins 81
Check Engine Gauges 82
Clean External Surfaces and Engine Compartment 82
Check and Clean Radiator and Oil Cooler Fins 83
Fill Fuel Tank 83
Maintenance — Every 50 Hours or Weekly 84
Check Fire Extinguisher 84
Check Engine Mounting Bolts Torque 84
Check Pump Mounting Bolts Torque 85
Check Boom and Cylinder Pin Retainers Torque 86
Check Stabilizer and Cylinder Pin Retainers Torque 87
Check Loader Mounting Bolts Torque 88
Maintenance — Every 100 Hours 89
Check Seatbelt and Belt Support 89
Check Battery Electrolyte Level 91
Check Swing Gearbox Mounting Cap Screws Torque 91
Maintenance — Every 250 Hours 92
Change Engine Oil and Filter 92
Change Engine Fuel Filter 93
Drain Water and Sediment from Fuel Tank 94
Change Hydraulic Pilot Pressure Filter 94
Change Hydraulic Oil Return Filters 95
Maintenance — Every 500 Hours 96
Change Engine Air Filters 96
Change Fuel/Water Separator Element 96
Check Turntable Bearing Mounting Cap Screws Torque 97
Check Engine Fan Belt Tension 99
Maintenance — Every 2000 Hours 100
Change Swing Gearbox Oil 100
Change Engine Coolant and Flush Cooling System 101
Change Hydraulic Oil 104
Check Engine Fan Belt and Tensioner 106
Miscellaneous — Machine 107
Installation of Log Loader on Trailer 107
Cooling System Pressure Test 108
Fuel System Bleeding 109
Inspecting and Cleaning Windows 111
Miscellaneous — Operational Checkout 112
Operational Checkout 112
Inspection 112
Miscellaneous — Troubleshooting 139
General Troubleshooting 139
Diagnose Engine 140
Diagnose Electrical System 143
Diagnose Hydraulic System 145
Miscellaneous — Storage 146
Storage 146
Monthly Storage 147
Miscellaneous — Serial Numbers 148
Model and Serial Number Record 148
Miscellaneous — Specifications 150
535 Log Loader Machine Dimensions 150
Specifications 152
Miscellaneous — Crime Prevention Tips 156
Help Prevent Crime 156
Record Identification Numbers 156
Keep Proof of Ownership 156
Park Indoors Out of Sight 156
When Parking Outdoors 157
Reduce Vandalism 157
Report Thefts Immediately 158
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