John Deere 4.5 SDMO Diesel Engines (PowerTech™ E) Operator’s Manual OMDZ105876 – PDF DOWNLOAD
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John Deere 4.5 SDMO Diesel Engines (PowerTech™ E) Operator’s Manual OMDZ105876 – PDF DOWNLOAD
P/N: OMDZ105876_61
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 4.5L, 4045
Series: POWERTECH™ E
Serial: TIER 3 / STAGE III A PLATFORM
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 4.5 SDMO Diesel Engines (PowerTech™ E) Operator’s Manual OMDZ105876 – PDF DOWNLOAD
Contents 9
Record Keeping 13
Engine Serial Number Plate 13
Record Engine Serial Number 13
Engine Option Codes 14
Record Engine Control Unit (ECU) Serial Number 16
Record High-Pressure Fuel Pump Model Number 16
Safety 17
Recognize Safety Information 17
Understand Signal Words 17
Follow Safety Instructions 17
Replace Safety Signs 18
California Proposition 65 Warning 18
Illuminate Work Area Safely 18
Work in Clean Area 18
Use Proper Tools 19
Live With Safety 19
Prevent Machine Runaway 19
Handle Fuel Safely—Avoid Fires 20
Prepare for Emergencies 20
Handle Starting Fluid Safely 20
In Case of Fire 21
Handle Fluids Safely—Avoid Fires 21
Avoid Static Electricity Risk When Refueling 22
Service Machines Safely 22
Wear Protective Clothing 22
Protect Against Noise 23
Handling Batteries Safely 23
Prevent Acid Burns 24
Stay Clear of Rotating Drivelines 24
Install All Guards 25
Practice Safe Maintenance 25
Remove Paint Before Welding or Heating 26
Avoid Heating Near Pressurized Fluid Lines 26
Avoid High-Pressure Fluids 26
Do Not Open High-Pressure Fuel System 27
Protect Against High Pressure Spray 27
Prevent Battery Explosions 27
Avoid Hot Exhaust 28
Work In Ventilated Area 28
Service Cooling System Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Fuels, Lubricants, and Coolant 30
Diesel Fuel 30
Supplemental Diesel Fuel Additives 31
Lubricity of Diesel Fuel 31
Handling and Storing Diesel Fuel 31
Biodiesel Fuel 32
Testing Diesel Fuel 33
Fuel Filters 33
Minimizing the Effect of Cold Weather on Diesel Engines 34
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 35
Diesel Engine Oil — Tier 3 and Stage IIIA 36
Engine Oil and Filter Service Intervals 37
Diesel Engine Oil Service Interval for Operation at High Altitude 38
Mixing of Lubricants 38
Alternative and Synthetic Lubricants 38
Lubricant Storage 38
Oil Filters 39
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 40
Water Quality for Mixing with Coolant Concentrate 41
Operating in Warm Temperature Climates 41
Testing Coolant Freeze Point 42
Disposing of Coolant 42
Instrument Panels 43
PV101 Instrument Panels 43
PV101 Diagnostic Gauge — Using 45
PV101 Diagnostic Gauge — Main Menu 46
PV101 Diagnostic Gauge — Essential Menus 47
DG14 Diagnostic Gauge — Using 47
DG14 Diagnostic Gauge — Main Menu 48
DG14 Diagnostic Gauge — Essential Menus 49
PV480 Instrument Panel 50
PV480 Diagnostic Gauge — Using 51
PV480 Diagnostic Gauge — Main Menu 52
PV480 Diagnostic Gauge — Essential Menus 53
Main Menu Navigation 53
Engine Configuration Data 55
Accessing Stored Trouble Codes 56
Accessing Active Trouble Codes 58
Engine Shutdown Codes 60
Adjusting Backlighting 61
Adjusting Contrast 63
Selecting Units Of Measurement 65
Setup 1-Up Display 67
Setup 4-Up Display 72
John Deere PowerSight 76
Engine Operation 77
Engine Break-In Service 77
Starting the Engine 79
Normal Engine Operation 80
Warming Engine 81
Cold Weather Operation 82
Using a Booster Battery or Charger 83
Avoid Excessive Engine Idling 84
Changing Engine Speed 85
Stopping The Engine 86
Auxiliary Gear Drive Limitations 87
Generator Set (Standby) And All Other OEM Engine Applications 87
Lubrication and Maintenance 88
Required Emission-Related Information 88
Observe Service Intervals 88
Use Correct Fuels, Lubricants, and Coolant 88
Lubrication and Maintenance Service Interval Chart 89
Lubrication & Maintenance/Daily 90
Daily Prestarting Checks 90
Lubrication & Maintenance — 750 Hours/12 Months 93
Servicing Fire Extinguisher 93
Checking Engine Mounts 93
Servicing Battery 94
Changing Engine Oil and Replacing Filter 96
Checking Crankcase Vent System 98
Checking Air Intake System 99
Replacing Fuel Filter Elements 100
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner) 102
Checking Engine Electrical Ground Connections 103
Checking Cooling System 104
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 105
Testing Diesel Engine Coolant 106
Pressure Testing Cooling System 107
Checking and Adjusting Engine Speeds 108
Lubrication & Maintenance — 2250 Hours/24 Months 109
Flushing and Refilling Cooling System 109
Testing Thermostats Opening Temperature 111
Check and Adjust Valve Clearance 127
Service As Required 129
Additional Service Information 129
Do Not Modify Fuel System 129
Adding Coolant 130
Pre-Start Cleaning Guide 131
Replacing Single Stage Air Cleaner 132
Replacing Axial Seal Air Cleaner Filter Element 133
Replacing Radial Seal Air Cleaner Filter Element 135
Replacing Fan and Alternator Belts 136
Checking Fuses 136
Checking Air Compressors (If Equipped) 137
Bleed the Fuel System 138
Troubleshooting 140
General Troubleshooting Information 140
Precautions For Welding 140
Precautions for Electrical System When Steam Cleaning Engine 140
Engine Wiring Harness Layout – HPCR Fuel System 141
Engine Wiring Diagram (With Full-Featured Electronic Instrument Panel) 145
Engine Wiring Diagram (With Full-Featured Electronic Instrument Panel)—Continued 146
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 147
Displaying Of Diagnostic Trouble Codes (DTCs) 147
Listing of Diagnostic Trouble Codes (DTCs) 148
Intermittent Fault Diagnostics (With Electronic Controls) 151
Displaying Diagnostic Gauge Software 151
Engine Troubleshooting 153
Storage 159
Engine Storage Guidelines 159
Preparing Engine for Long-Term Storage 159
Removing Engine from Long Term Storage 160
Specifications 161
General OEM Engine Specifications 161
Engine Power Ratings And Fuel System Specifications 162
Engine Crankcase Oil Fill Quantities 162
Unified Inch Bolt and Screw Torque Values 163
Metric Bolt and Screw Torque Values 164
Lubrication and Maintenance Records 165
Using Lubrication and Maintenance Records 165
Daily (Prestarting) Service 165
750 Hours/12 Months Service 165
2250 Hours/24 Months Service 166
Service as Required 167
Warranty 168
John Deere Warranty in OEM Applications 168
Emissions Control System Certification Label 171
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 172
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 174
John Deere Service Literature Available 182
Technical Information 182
Page Number 9
Section 01 13
Section 05 17
Section 10 30
Section 15 43
Section 20 77
Section 25 88
Section 30 90
Section 35 93
Section 40 109
Section 45 129
Section 50 140
Section 55 159
Section 60 161
Section 65 165
Section 70 168
Section 75 182
S.V 04/24