John Deere 4.5 L Diesel Engines (EWX) Operator’s Manual OMRG39901 – PDF DOWNLOAD
FILE DETAILS:
John Deere 4.5 L Diesel Engines (EWX) Operator’s Manual OMRG39901 – PDF DOWNLOAD
P/N: OMRG39901_71
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 4.5L, 4045, 4045TFC03
Serial: FINAL TIER 4/STAGE IV PLATFORM
Additional Information: 4.5L EWX OEM Diesel Engines
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 4.5 L Diesel Engines (EWX) Operator’s Manual OMRG39901 – PDF DOWNLOAD
Contents 9
Record Keeping 13
Record Engine Serial Number 13
Engine Option Codes 14
Record Aftertreatment Serial Numbers 16
Record High-Pressure Fuel Pump Model Number 16
Record Engine Control Unit (ECU) Serial Number 16
Safety 17
Recognize Safety Information 17
Understand Signal Words 17
Follow Safety Instructions 17
Replace Safety Signs 18
California Proposition 65 Warning 18
Illuminate Work Area Safely 18
Work in Clean Area 18
Use Proper Tools 19
Live With Safety 19
Prevent Machine Runaway 19
Handle Fuel Safely—Avoid Fires 20
Prepare for Emergencies 20
Handle Starting Fluid Safely 20
In Case of Fire 21
Handle Fluids Safely—Avoid Fires 21
Avoid Static Electricity Risk When Refueling 22
Service Machines Safely 22
Wear Protective Clothing 22
Protect Against Noise 23
Handling Batteries Safely 23
Prevent Acid Burns 24
Stay Clear of Rotating Drivelines 24
Install All Guards 25
Practice Safe Maintenance 25
Remove Paint Before Welding or Heating 26
Avoid Heating Near Pressurized Fluid Lines 26
Avoid High-Pressure Fluids 26
Do Not Open High-Pressure Fuel System 27
Protect Against High Pressure Spray 27
Prevent Battery Explosions 27
Avoid Hot Exhaust 28
Exhaust Filter Cleaning 28
Work In Ventilated Area 28
Service Cooling System Safely 29
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Fuels, Lubricants, and Coolants 30
Diesel Fuel 30
Supplemental Diesel Fuel Additives 31
Lubricity of Diesel Fuel 31
Handling and Storing Diesel Fuel 31
Biodiesel Fuel 32
Testing Diesel Fuel 33
Fuel Filters 33
Minimizing the Effect of Cold Weather on Diesel Engines 34
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 35
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 36
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 37
Diesel Engine Oil and Filter Service Intervals 37
Mixing of Lubricants 38
Alternative and Synthetic Lubricants 38
Lubricant Storage 38
Oil Filters 38
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 39
Water Quality for Mixing with Coolant Concentrate 40
Operating in Warm Temperature Climates 40
Testing Coolant Freeze Point 41
Disposing of Coolant 41
Instrument Panels 42
PV101 Instrument Panels 42
PV101 Diagnostic Gauge — Using 44
PV101 Diagnostic Gauge — Main Menu 45
PV101 Diagnostic Gauge — Essential Menus 46
DG14 Diagnostic Gauge — Using 46
DG14 Diagnostic Gauge — Main Menu 47
DG14 Diagnostic Gauge — Essential Menus 48
PV480 Instrument Panel 49
PV480 Diagnostic Gauge — Using 50
PV480 Diagnostic Gauge — Main Menu 51
PV480 Diagnostic Gauge — Essential Menus 52
Main Menu Navigation 52
Engine Configuration Data 54
Accessing Stored Trouble Codes 55
Accessing Active Trouble Codes 57
Required Machine Stop Warning 59
Engine Shutdown Codes 60
Adjusting Backlighting 62
Adjusting Contrast 63
Selecting Units Of Measurement 65
Setup 1-Up Display 67
Setup 4-Up Display 73
John Deere PowerSight 77
Engine Operation 78
Break-In Service 78
Generator Set (Standby) Applications 78
Starting the Engine 79
Normal Engine Operation 80
Warming Engine 81
Idling Engine 81
Changing Engine Speed 82
Cold Weather Operation 83
Stopping the Engine 84
Auxiliary Gear Drive Limitations 85
Using a Booster Battery or Charger 86
Aftertreatment System 87
Exhaust Filter Cleaning and Maintenance 87
Exhaust Filter — Cleaning 87
Diesel Particulate Filter Maintenance and Service 88
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 88
Exhaust Filter — Disposal 88
Exhaust Filter System Overview 89
Diagnostic Gauge Keys and Indicators Overview 90
Passive Regeneration 91
Automatic (AUTO) Exhaust Filter Cleaning 91
Manual/Parked Exhaust Filter Cleaning 92
Disable Exhaust Filter Cleaning 92
Exhaust Filter Service Required 93
Lubrication and Maintenance 94
Required Emission-Related Information 94
Observe Service Intervals 94
Use Correct Fuels, Lubricants, and Coolant 95
Lubrication and Maintenance Service Interval Chart 96
Lubrication & Maintenance — Daily 97
Daily Prestarting Checks 97
Lubrication & Maintenance — 500 Hours/12 Months 98
Servicing Fire Extinguisher 98
Servicing Battery 98
Changing Engine Oil and Replacing Filter 100
Visually Inspecting Coolant Pump 102
Checking Open Crankcase Vent (OCV) 102
Removing and Installing Fuel Filters 103
Checking Engine Mounts 104
Checking Belt Wear 105
Checking Tensioner Spring Tension 105
Checking Air Intake System 106
Checking Engine Ground Connection 106
Checking Cooling System 107
Pressure Testing Cooling System 108
Checking and Adjusting Engine Speeds 109
Lubrication & Maintenance — 1500 Hours 110
Changing Open Crankcase Ventilation (OCV) Filter 110
Lubrication & Maintenance — 3000 Hours/36 Months 111
Checking and Adjusting Valve Clearance 111
Lubrication & Maintenance — 6000 Hours/72 Months 114
Flushing and Refilling Cooling System 114
Testing Thermostat Opening Temperature 117
Service As Required 119
Additional Service Information 119
Do Not Modify Fuel System 119
Drain Water From Fuel Filter 120
Adding Coolant 121
Pre-Start Cleaning Guide 122
Replacing Single Stage Air Cleaner 123
Replacing Axial Seal Air Cleaner Filter Element 124
Replacing Radial Seal Air Cleaner Filter Element 126
Cleaning the Exhaust Filter 127
Replacing Fan Belt 128
Checking Fuses 128
Checking Electrical Wiring And Connections 128
Bleeding Fuel System 129
Checking Air Compressors (If Equipped) 130
Troubleshooting 131
General Troubleshooting Information 131
Diagnostic Trouble Codes (DTCs) — Listing 132
Diagnostic Trouble Codes (DTCs) — Operation 134
Intermittent Fault Diagnostics 134
Engine Troubleshooting 135
Precautions for Electrical System When Steam Cleaning Engine 147
Engine Wiring Harness Layout 148
Precautions for Welding 155
4 5 L EWX Wiring Diagram 1 156
4 5 L EWX Wiring Diagram 2 158
4 5 L EWX Wiring Diagram 3 160
4 5 L EWX Wiring Diagram 4 162
4 5 L EWX Wiring Diagram 5 164
4 5 L EWX Wiring Diagram 6 166
4 5 L EWX Wiring Diagram 7 168
4 5 L EWX Wiring Diagram 8 169
4 5 L EWX Wiring Diagram 9 171
Storage 173
Engine Storage Guidelines 173
Preparing Engine for Long-Term Storage 173
Removing Engine from Long-Term Storage 174
Specifications 175
General OEM Engine Specifications 175
Engine Power Ratings And Fuel System Specifications 176
Engine Crankcase Oil Fill Quantities 176
Unified Inch Bolt and Screw Torque Values 177
Metric Bolt and Screw Torque Values 178
Lubrication and Maintenance Records 179
Using Lubrication and Maintenance Records 179
Daily (Prestarting) Service 179
500 Hours or 12 Months Service 179
1500 Hours 180
3000 Hours or 36 Months Service 180
6000 Hours or 72 Months Service 181
Service As Required 181
Warranty 182
John Deere Warranty in OEM Applications 182
Emissions Control System Certification Label 185
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 186
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 188
Page Number 9
Section 01 13
Section 05 17
Section 10 30
Section 15 42
Section 20 78
Section 25 87
Section 30 94
Section 35 97
Section 40 98
Section 45 110
Section 50 111
Section 55 114
Section 60 119
Section 65 131
Section 70 173
Section 75 175
Section 80 179
Section 85 182
S.V 04/24