John Deere 4.5 L & 6.8 L OEM Diesel Engines PowerTech™ E Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 4.5 L & 6.8 L OEM Diesel Engines PowerTech™ E Operator’s Manual – PDF DOWNLOAD
P/N: OMRG37407_61
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 4.5L, 6.8L, 4045HF285, 6068HF285
Series: POWERTECH™ E
Serial: TIER 3 / STAGE IIIA PLATFORM
Additional Information: Tier 3 / Stage IIIA PowerTech™ E Industrial Engines, 4045HF285 and 6068HF285 OEM Diesel Engines; this Manual contains information to operate and service the following Tier 3 / Stage III A emission-certified engines: Saran-built (France) Tier 3 Electronically Controlled Engines: • CD4045HF285 (HPCR System; 2-Valve Head) • CD6068HF285 (HPCR System; 2-Valve Head) Torreon-built (Mexico) Tier 3 Electronically Controlled Engines: • PE4045HF285 (HPCR System; 2-Valve Head) • PE6068HF285 (HPCR System; 2-Valve Head)
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 4.5 L & 6.8 L OEM Diesel Engines PowerTech™ E Operator’s Manual – PDF DOWNLOAD
Contents 11
Record Keeping 15
Engine Serial Number Plate 15
Record Engine Serial Number 15
Engine Option Codes 16
Record Engine Control Unit (ECU) Serial Number 18
Record High-Pressure Fuel Pump Model Number 18
Emergency Stationary Engine Rule 19
Safety 20
Recognize Safety Information 20
Understand Signal Words 20
Follow Safety Instructions 20
Replace Safety Signs 21
California Proposition 65 Warning 21
Illuminate Work Area Safely 21
Work in Clean Area 21
Use Proper Tools 22
Live With Safety 22
Prevent Machine Runaway 22
Handle Fuel Safely—Avoid Fires 23
Prepare for Emergencies 23
Handle Starting Fluid Safely 23
In Case of Fire 24
Handle Fluids Safely—Avoid Fires 24
Avoid Static Electricity Risk When Refueling 25
Service Machines Safely 25
Wear Protective Clothing 25
Protect Against Noise 26
Handling Batteries Safely 26
Prevent Acid Burns 27
Stay Clear of Rotating Drivelines 27
Install All Guards 28
Practice Safe Maintenance 28
Remove Paint Before Welding or Heating 29
Avoid Heating Near Pressurized Fluid Lines 29
Avoid High-Pressure Fluids 29
Do Not Open High-Pressure Fuel System 30
Protect Against High Pressure Spray 30
Prevent Battery Explosions 30
Avoid Hot Exhaust 31
Work In Ventilated Area 31
Service Cooling System Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Fuels, Lubricants, and Coolant 33
Diesel Fuel 33
Supplemental Diesel Fuel Additives 34
Lubricity of Diesel Fuel 34
Handling and Storing Diesel Fuel 34
Biodiesel Fuel 35
Testing Diesel Fuel 36
Fuel Filters 36
Minimizing the Effect of Cold Weather on Diesel Engines 37
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 38
Diesel Engine Oil — Tier 3 and Stage IIIA 39
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — OEM Applications 40
Diesel Engine Oil and Filter Service Intervals 42
Diesel Engine Oil Service Interval for Operation at High Altitude 43
Mixing of Lubricants 44
Alternative and Synthetic Lubricants 44
Lubricant Storage 44
Oil Filters 44
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 45
Water Quality for Mixing with Coolant Concentrate 46
Operating in Warm Temperature Climates 46
Testing Coolant Freeze Point 47
Disposing of Coolant 47
Instrument Panels 48
PV101 Instrument Panels 48
PV101 Diagnostic Gauge — Using 50
PV101 Diagnostic Gauge — Main Menu 51
PV101 Diagnostic Gauge — Essential Menus 52
DG14 Diagnostic Gauge — Using 52
DG14 Diagnostic Gauge — Main Menu 53
DG14 Diagnostic Gauge — Essential Menus 54
PV480 Instrument Panel 55
PV480 Diagnostic Gauge — Using 56
PV480 Diagnostic Gauge — Main Menu 57
PV480 Diagnostic Gauge — Essential Menus 58
Main Menu Navigation 58
Engine Configuration Data 60
Accessing Stored Trouble Codes 61
Accessing Active Trouble Codes 63
Engine Shutdown Codes 65
Adjusting Backlighting 66
Adjusting Contrast 68
Selecting Units Of Measurement 70
Setup 1-Up Display 72
Setup 4-Up Display 77
John Deere PowerSight 81
Engine Operation 82
Engine Break-In Service 82
Starting the Engine 84
Normal Engine Operation 85
Warming Engine 86
Cold Weather Operation 87
Using a Booster Battery or Charger 88
Avoid Excessive Engine Idling 89
Changing Engine Speed 90
Stopping The Engine 91
Auxiliary Gear Drive Limitations 92
Generator Set (Standby) And All Other OEM Engine Applications 92
Lubrication and Maintenance 93
Required Emission-Related Information 93
Observe Service Intervals 93
Use Correct Fuels, Lubricants, and Coolant 93
Lubrication and Maintenance Service Interval Chart 94
Lubrication & Maintenance/Daily 95
Daily Prestarting Checks 95
Lubrication & Maintenance/500 Hour/12 Month 98
Servicing Fire Extinguisher 98
Checking Engine Mounts 98
Servicing Battery 99
Changing Engine Oil and Replacing Filter 101
Checking Crankcase Vent System 103
Checking Air Intake System 104
Replacing Fuel Filter Elements 105
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner) 106
Checking Engine Electrical Ground Connections 107
Checking Cooling System 108
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 109
Testing Diesel Engine Coolant 110
Testing Diesel Engine Coolant 110
Checking and Adjusting Engine Speeds 111
Lubrication & Maintenance/1500 Hours 112
Checking Open Crankcase Vent (OCV) 112
Lubrication & Maint /2000 Hour/24 Month 113
Checking Crankshaft Vibration Damper (6-Cylinder Engine Only) 113
Flushing and Refilling Cooling System 115
Testing Thermostats Opening Temperature 117
Check and Adjust Valve Clearance 133
Service As Required 136
Additional Service Information 136
Do Not Modify Fuel System 136
Adding Coolant 137
Pre-Start Cleaning Guide 138
Replacing Single Stage Air Cleaner 139
Replacing Axial Seal Air Cleaner Filter Element 140
Replacing Radial Seal Air Cleaner Filter Element 142
Replacing Fan and Alternator Belts 143
Checking Fuses 143
Checking Air Compressors (If Equipped) 144
Bleed the Fuel System 145
Troubleshooting 147
General Troubleshooting Information 147
Precautions For Welding 147
Precautions for Electrical System When Steam Cleaning Engine 147
Engine Wiring Layout 148
Engine Wiring Diagram (With Full-Featured Electronic Instrument Panel) 149
Engine Wiring Diagram (With Full-Featured Electronic Instrument Panel)—Continued 150
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 151
Displaying Of Diagnostic Trouble Codes (DTCs) 151
Listing of Diagnostic Trouble Codes (DTCs) 152
Intermittent Fault Diagnostics (With Electronic Controls) 155
Displaying Diagnostic Gauge Software 155
Engine Troubleshooting 157
Storage 163
Engine Storage Guidelines 163
Preparing Engine for Long-Term Storage 163
Removing Engine from Long Term Storage 164
Specifications 165
General OEM Engine Specifications 165
Engine Power Ratings And Fuel System Specifications — 4045 167
Engine Power Ratings And Fuel System Specifications — 6068 168
Engine Crankcase Oil Fill Quantities 169
Unified Inch Bolt and Screw Torque Values 170
Metric Bolt and Screw Torque Values 171
Lubrication and Maintenance Records 172
Using Lubrication and Maintenance Records 172
Daily (Prestarting) Service 172
500 Hour/12 Month Service 172
2000 Hour/24 Month Service 173
Service as Required 174
Warranty 175
John Deere Warranty in OEM Applications 175
Emissions Control System Certification Label 178
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 179
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 181
John Deere Service Literature Available 189
Technical Information 189
Page Number 11
Section 01 15
Section 05 20
Section 10 33
Section 15 48
Section 20 82
Section 25 93
Section 30 95
Section 35 98
Section 32 112
Section 40 113
Section 45 136
Section 50 147
Section 55 163
Section 60 165
Section 65 172
Section 70 175
Section 75 189
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