John Deere 250D & 300D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 250D & 300D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD
- P/N: OMT224115_UZ
- Language: English
- Division: Construction
- Product Lines: Articulated Dump Trucks
- Publication Type: Operator’s Manuals
- Associated Models: 250D, 300D
- Series: D SERIES
- Serial: from 609166 onwards
- Additional Information: For complete service information, also refer to PC10004 and T225734.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 250D & 300D Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD
Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 20
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 21
Avoid High-Pressure Oils 22
Beware of Exhaust Fumes 22
Prevent Fires 23
Prevent Battery Explosions 23
Handle Chemical Products Safely 23
Dispose of Waste Properly 24
Prepare for Emergencies 24
Safety—Operating Precautions 25
Use Steps and Handholds Correctly 25
Start Only From Operator’s Seat 25
Use and Maintain Seat Belt 25
Prevent Unintended Machine Movement 25
Avoid Work Site Hazards 25
Keep Riders Off Machine 26
Avoid Backover Accidents 26
Avoid Machine Tip Over 27
Operating on Slopes 27
Operating in Water and Mud 27
Operating or Traveling on Public Roads 28
Inspect and Maintain ROPS 28
Add and Operate Attachments Safely 28
Prevent Unintended Detonation of Explosive Devices 28
Safety—Maintenance Precautions 30
Park and Prepare for Service Safely 30
Service Tires Safely 30
Service Cooling System Safely 30
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 31
Drive Metal Pins Safely 31
Safety—Safety Signs 33
Safety Signs 33
Operation—Operator’s Station 35
Operator Controls 35
Operator Control Functions 36
Sealed Switch Module (SSM) 37
Instrument Panel 40
Instrument Panel Functions 40
Radio Controls 41
Steering Column Lever 42
Operator Seat and Instructional Seat 43
Battery Disconnect Switch and Battery Circuit Breakers 44
Miscellaneous Equipment 45
Monitor Display Unit (MDU)—Default Display Menus 47
Monitor Display Unit (MDU)—Main Menu 49
Monitor Display Unit (MDU)—Counters 50
Monitor Display Unit (MDU)—Actual Values 53
Monitor Display Unit (MDU)—Diagnostics 54
Monitor Display Unit (MDU)—Machine Config 58
Monitor Display Unit (MDU)—Machine ID 62
Monitor Display Unit (MDU)—Service Mode 62
Operation—Operating the Machine 63
Before Starting Work 63
Operator’s Daily Machine Check Before Starting 63
Engine Break-In Period 63
Starting Engine 63
Replace Start Aid Can 65
Warming Hydraulic System 65
Driving Machine 66
Steering Machine 66
Shifting Transmission 67
Using Range Hold 69
Using Inter-Axle Lock 69
Slowing and Stopping the Machine 70
Operating on a Hill 71
Off-Road Operation 71
Loading and Unloading Bin 71
Freeing Stuck Machine 72
Parking the Machine 73
Towing the Machine 73
Removing Drive shafts for Towing 74
Mechanically Releasing Park Brake 75
Machine Lifting Points 76
Loading and Unloading Machine from Trailer 76
Lock All Compartments 77
Maintenance—Machine 79
Diesel Fuel 79
Lubricity of Diesel Fuel 79
Handling and Storing Diesel Fuel 79
Biodiesel Fuel 80
Testing Diesel Fuel 82
Minimizing the Effect of Cold Weather on Diesel Engines 82
Low Sulfur Diesel Fuel Conditioner 83
Diesel Engine Oil — Tier 3 and Stage IIIA 84
Diesel Engine Oil and Filter Service Intervals 84
Hydraulic Oil 85
Transmission and Transfer Case Oil 86
Axle and Final Drive Oil 86
Grease 87
Oil Filters 87
Lubricant Storage 87
Alternative and Synthetic Lubricants 88
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 88
Drain Intervals for Diesel Engine Coolant 89
John Deere COOL-GARD™ II Coolant Extender 90
Supplemental Coolant Additives 90
Operating in Warm Temperature Climates 91
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 91
Testing Diesel Engine Coolant 92
Maintenance—Periodic Maintenance 94
Service Your Machine at Specified Intervals 94
Use Correct Fuels and Lubricants 94
Prepare Machine for Maintenance 94
Install Bin Support Rod 94
Install Articulation Locking Bar 95
Lower and Raise Bottom Guard 95
Relieve Pneumatic Pressure 95
Tilt Cab 96
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 98
Periodic Maintenance Table 98
Maintenance—As Required 102
Service Engine Air Intake System 102
Inspect and Clean Cooling Systems 102
Clean, Inspect, and Replace—Transmission, Transfer Case, and Axle Breathers 104
Inspect Tires, Check Pressure 104
Drain Fuel Filters 106
Inspect Serpentine Belt 106
Replace Pneumatic Block Silencer Filter 106
Maintenance—Every 10 Hours or Daily 108
Check Engine Coolant Level 108
Check Engine Oil Level 108
Check Transfer Case Oil Level 109
Check Hydraulic Oil Level 109
Check Transmission 110
Grease Bin Pivot Pins 110
Lubricate Tailgate Pivots—If Equipped 110
Maintenance—Initial Service – 100 Hours 111
Change Engine Oil and Replace Filter 111
Replace Primary Fuel Filter 112
Replace Secondary Fuel Filter 112
Change Transfer Case Oil 112
Change Axle Oil 114
Change Final Drive Oil 114
Replace Hydraulic System Oil Return Filter 115
Maintenance—Every 250 Hours 116
Take Engine Oil Sample 116
Change Engine Oil and Replace Filter 116
Maintenance—Every 500 Hours 117
Check Transmission Oil Level 117
Check Coolant Conditioner in Radiator 117
Check Batteries, Clean and Tighten Terminals 118
Change Engine Oil and Replace Filter 119
Replace Primary Fuel Filter 121
Replace Secondary Fuel Filter 121
Replace In-line Fuel Filter 121
Inspect, Clean, and Replace Cab Air Filter 122
Clean and Inspect Hydraulic Reservoir Breather 123
Check Dry Caliper Service Brake Pad Wear 124
Check Park Brake Pad Wear 124
Check Front Axle Suspension Struts 124
Lubricate Oscillation Tube, Articulation Joints, Steering Cylinder Rod Ends, and Oscillation Tube Through Drive Shaft Bearings 126
Take Fluid Samples 126
Maintenance—Every 1000 Hours 127
Check Axle Oil Levels 127
Check Final Drive Oil Levels 127
Replace Hydraulic Reservoir Breather 128
Check and Adjust Bin Shock Pad 128
Grease Prop Shaft Slip Joint 129
Maintenance—Every 2000 Hours 131
Adjust Engine Valve Clearance 131
Change Transmission Oil 131
Replace Transmission Oil Filter 131
Change Transfer Case Oil 133
Change Axle Oil 133
Change Final Drive Oil 134
Replace Pneumatic System Dryer-Filter 134
Replace Hydraulic System Oil Return Filter 135
Maintenance—Every 3000 Hours 136
Replace Hydraulic Suction Screen 136
Maintenance—Every 4000 Hours 137
Change Hydraulic Oil 137
Replace Pneumatic Block Silencer Filter 137
Maintenance—Every 4500 Hours 139
Replace Engine Crankshaft Dampener 139
Maintenance—Every 5000 Hours 140
Drain, Flush and Refill Engine Cooling System 140
Maintenance—Every 6000 Hours 141
Replace Universal Joints 141
Miscellaneous—Machine 142
Do Not Service Control Valves, Cylinders, Pumps or Motors 142
Do Not Service Injection Nozzles 142
Bleeding Fuel System 142
Check Engine Air Intake System 142
Check Brake Accumulators 142
Check Wheel Nuts 143
Lubricate Hinges 143
JDLink™ Machine Monitoring System (MMS)—If Equipped 143
Fuse and Relay Compartment (S N —617192) 143
Fuse and Relay Compartment (S N 617193—) 145
Using Battery Charger 147
Using Booster Batteries—24-Volt System 148
Handling, Checking And Servicing Batteries Carefully 149
Replace Batteries 150
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 151
Adjust Headlights 153
Replace Backup Light and Work Light—If Equipped 153
Replace Tail and Brake Light and Rear Turn Signal 154
Replace Dome Light Bulb 154
Clean the Machine Regularly 154
Unified Inch Bolt and Screw Torque Values 155
Metric Bolt and Screw Torque Values 156
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 157
Metric Cap Screw and Nut Torque Values 158
Welding on Machine 159
Miscellaneous—Operational Checkout 161
Operational Checkout 161
Operator Station Checks—Key Switch ON, Engine Stopped 161
Operator Station Checks—Key Switch ON, Engine Running 161
Miscellaneous Checks 166
Miscellaneous—Troubleshooting 168
Using Troubleshooting Charts 168
Engine 168
Transmission 171
Axle 171
Tires 172
Brakes 173
Hydraulic System 173
Instruments and Controls 174
Electrical System 174
Rear Frame and Cab 176
Miscellaneous—Storage 177
Prepare Machine for Storage 177
Monthly Storage Procedure 177
Miscellaneous—Serial Numbers 179
Record Product Identification Number (PIN) 179
Record Engine Serial Number 179
Record Transmission Serial Number 179
Front Axle Serial Number 179
Middle Axle Serial Number 180
Rear Axle Serial Number 180
Miscellaneous—Specifications 182
250D Articulated Dump Truck Specifications 182
300D Articulated Dump Truck Specifications 184
250D and 300D Engine Specifications 189
250D and 300D Travel Speeds 189
250D and 300D Drain and Refill Capacities 189
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 25
Section 1-4 30
Section 1-5 33
Section 2-1 35
Section 2-2 63
Section 3-1 79
Section 3-2 94
Section 3-3 102
Section 3-4 108
Section 3-5 111
Section 3-6 116
Section 3-7 117
Section 3-8 127
Section 3-9 131
Section 3-10 136
Section 3-11 137
Section 3-12 139
Section 3-13 140
Section 3-14 141
Section 4-1 142
Section 4-2 161
Section 4-3 168
Section 4-4 177
Section 4-5 179
Section 4-6 182
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