John Deere 135G Excavator Operator’s Manual OMT382334X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 135G Excavator Operator’s Manual OMT382334X19 – PDF DOWNLOAD
- P/N: OMT382334X19_83
- Language: English
- Division: Construction
- Product Lines: Excavators
- Publication Type: Operator’s Manuals
- Associated Models: 135G
- Serial: 1FF135GX_ _F500001
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 135G Excavator Operator’s Manual OMT382334X19 – PDF DOWNLOAD
Contents 17
Safety—Safety and Operator Conveniences 21
Safety and Operator Convenience Features 21
Safety—General Precautions 22
Recognize Safety Information 22
Follow Safety Instructions 22
Operate Only If Qualified 22
Wear Protective Equipment 23
Avoid Unauthorized Machine Modifications 23
Control Pattern Selector—If Equipped 23
Inspect Machine 23
Stay Clear of Moving Parts 24
Avoid High-Pressure Fluids 24
Avoid High-Pressure Oils 24
Work In Ventilated Area 25
Avoid Static Electricity Risk When Refueling 25
Prevent Fires, Clean Debris From Machine 26
In Case of Machine Fire 26
Prevent Battery Explosions 27
Handle Chemical Products Safely 27
Handle Starting Fluid Safely 27
Decommissioning — Proper Recycling and Disposal of Fluids and Components 28
Exhaust Filter Ash Handling and Disposal 28
Prepare for Emergencies 28
Clean Debris from Machine 29
Add Cab Guarding for Special Uses 29
Safety—Operating Precautions 30
Use Steps and Handholds Correctly 30
Start Only From Operator’s Seat 30
Use and Maintain Seat Belt 30
Prevent Unintended Machine Movement 31
Avoid Work Site Hazards 31
Keep Riders Off Machine 32
Avoid Backover Accidents 32
Avoid Machine Tip Over and Machine Damage 33
Use Special Care When Lifting Objects 33
Inspect and Maintain ROPS 34
Travel Safely 34
Prevent Acid Burns 35
Add and Operate Attachments Safely 35
Safety—Maintenance Precautions 36
Park and Prepare for Service Safely 36
Service Cooling System Safely 36
Remove Paint Before Welding or Heating 37
Make Welding Repairs Safely 37
Drive Metal Pins Safely 37
Clean Exhaust Filter Safely 38
Safety—Safety Signs and Other Instructions 39
Safety Signs and Other Instructions 39
Safety Signs Installed on Hydraulic Coupler—If Equipped 47
Operation—Operator’s Station 48
Pedals, Levers, and Panels 48
Switch Panel 49
Switch Panel Functions 50
Rear Left Panel 51
Rear Right Panel 51
Horn 52
Power Boost Button 52
Pilot Shutoff Lever 53
Engine Stop Switch 53
Left Console 53
Travel Alarm and Travel Alarm Cancel Switch 54
Auxiliary Function Enable Switch 54
Rear Light Switch—If Equipped 54
Right Console 55
Aftertreatment Device Regeneration Switch 55
Right Enable Switch 56
Cab Heater and Air Conditioner 57
Selecting Display Between Celsius and Fahrenheit 58
Operating the AM/FM Radio 59
Fire Extinguisher Mounting Location 60
Alternative Exit Tool 60
Cab Dome Light Switch 61
Opening Upper Front (Alternative Exit) Window 61
Removing and Storing the Lower Front Window 62
Opening Cab Door Window 62
Opening and Closing the Polycarbonate-Type Roof Exit Cover 63
Adjusting the Mechanical Suspension Seat 64
Adjusting the Air Suspension Seat—If Equipped 65
Adjusting Pilot Control Lever Console Height 65
Operation—Monitor Operation 66
Monitor 66
Monitor Functions 67
Aftertreatment Indicators Overview 69
Monitor Start-Up 70
Main Menu 71
Main Menu—Alarm List 72
Main Menu—Air Conditioner 78
Main Menu—Radio 80
Main Menu—Work Mode 81
Main Menu—Setting Menu 82
Main Menu—Setting Menu—Date and Time 83
Main Menu—Setting Menu—Attachment Name Input 83
Main Menu—Setting Menu—Auto-Shutdown 84
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 85
Main Menu—Setting Menu—Sub Meter Selection 86
Main Menu—Setting Menu—Rear View Camera Monitor 87
Main Menu—Setting Menu—Display Item Selection 88
Main Menu—Setting Menu—Brightness Adjustment 88
Main Menu—Setting Menu—Language 88
Main Menu—Setting Menu—Unit Selection 89
Main Menu—Setting Menu—Main Menu Sequence Change 89
Main Menu—Information Menu 90
Main Menu—Information Menu—Operation 91
Main Menu—Information Menu—Maintenance 92
Main Menu—Information Menu—Troubleshooting 92
Main Menu—Information Menu—Monitoring 92
Operation—Operating the Machine 93
Before Starting Work 93
Inspect Machine Daily Before Starting 93
Battery Disconnect Switch 94
Starting Engine 95
Cold Weather Start Aid 96
Cold Weather Warm-Up 97
Operate Within Machine Limits 98
Digging and Grading Operation 99
Required Machine Stop Warning 100
Travel Pedals and Levers 102
Auxiliary Function Lever (AFL) 103
Aftertreatment Device 104
Aftertreatment Device Regeneration 106
Selective Catalytic Reduction (SCR) System Overview 108
Locking the Hydraulic Coupler to the Attachment—If Equipped 109
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 111
Control Lever Pattern Operation 112
Mechanical Control Lever Pattern Selector—If Equipped 113
Control Lever Pattern Conversion 114
Operating Blade—If Equipped 115
Operating in Water and Mud 115
Driving Up a Steep or Slippery Slope 116
Lifting With Bucket Loop 117
Lifting With John Deere Quick Coupler 118
Lower Boom With Engine Stopped 119
Parking the Machine 120
Loading Machine for Transport 121
Long Arm Setup for Transport or Operation—If Equipped 123
Towing Machine a Short Distance 123
Lifting the Machine 124
Maintenance—Machine 125
Required Emission-Related Information 125
Diesel Fuel 125
Diesel Fuel Specifications 125
Lubricity of Diesel Fuel 126
Handling and Storing Diesel Fuel 126
Biodiesel Fuel 127
Testing Diesel Fuel 127
Supplemental Diesel Fuel Additives 128
Fuel Filters 128
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 128
Refilling Diesel Exhaust Fluid (DEF) Tank 129
Testing Diesel Exhaust Fluid (DEF) 130
Storing Diesel Exhaust Fluid (DEF) 130
Disposal of Diesel Exhaust Fluid (DEF) 131
Minimizing the Effect of Cold Weather on Diesel Engines 131
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 132
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 133
Diesel Engine Oil Service Interval for Operation at High Altitude 133
Oil Filters 134
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 135
Water Quality for Mixing with Coolant Concentrate 136
Operating in Warm Temperature Climates 136
Testing Coolant Freeze Point 137
Disposing of Coolant 137
Alternative and Synthetic Lubricants 138
Lubricant Storage 138
Mixing of Lubricants 138
Hydraulic Oil 139
Swing Gear Case and Travel Gear Case Oils 140
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 140
Maintenance—Periodic Maintenance 141
Service Machine at Specified Intervals 141
Check the Hour Meter Regularly 141
Prepare Machine for Maintenance 142
Open Access Doors for Service 143
Open Engine Cover for Service 143
Fuel Tank 143
Hydraulic Breaker Attachment 144
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 144
Service Intervals 145
Required Parts 147
Maintenance—As Required 148
Remove and Clean Fuel Tank Inlet Screen 148
Clean Rear Camera Lens 148
Inspect Belts 149
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 150
Check and Clean Radiator Air Inlet Screen 151
Check Windshield Washer Fluid Level 151
Check and Adjust Track Sag 152
Drain Water and Sediment From Fuel Tank Sump 153
Maintenance—10 Hours or Daily 154
Check Hydraulic Tank Oil Level 154
Check Engine Oil Level 156
Check Engine Coolant Level 158
Lubricate Hydraulic Coupler—If Equipped 159
Maintenance—50 Hours or Weekly 160
Drain Primary Fuel Filter and Water Separator 160
Maintenance—Initial Service—100 Hours 161
Inspect and Re-Torque Track Hardware 161
Maintenance—Every 100 Hours 162
Lubricate Working Tool Pivots 162
Maintenance—Every 250 Hours 163
Check Swing Gear Case Oil Level 163
Drain Water and Sediment From Hydraulic Tank Sump 164
Check Travel Gear Case Oil Level 165
Check Battery Electrolyte Level and Terminals 166
Lubricate Blade Pivots—If Equipped 168
Inspect and Re-Torque Track Hardware 168
Take Engine Oil Sample 168
Maintenance—Every 500 Hours 169
Lubricate Swing Bearing 169
Lubricate Swing Bearing Gear 169
Lubricate Front End Pin Joints 170
Drain and Refill Engine Oil and Replace Filter 171
Check Air Intake Hoses 172
Clean Cab Fresh Air and Cab Recirculating Air Filters 173
Take Fluid Samples 174
Maintenance—Every 1000 Hours 175
Drain and Refill Swing Gear Case Oil 175
Replace Hydraulic Tank Oil Filter 176
Replace Primary Fuel Filter and Water Separator 178
Replace Final Fuel Filter 179
Replace Pilot Oil Filter 180
Check and Adjust Engine Valve Lash 181
Replace Air Cleaner Elements 181
Replace Air Cleaner Dust Unloader Valve 182
Maintenance—Every 2000 Hours 183
Drain and Refill Travel Gear Case Oil 183
Maintenance—Every 2500 Hours 184
Replace Oil Separator Filter Element 184
Maintenance—Every 4000 Hours 185
Drain, Flush, and Refill Engine Cooling System 185
Maintenance—Every 4500 Hours 188
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 188
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 189
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter 189
Maintenance—Every 5000 Hours 190
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 190
Replace Hydraulic Tank Vent Cap Filter 192
Miscellaneous—Machine 194
Bleed Fuel System 194
Bleed Hydraulic System 194
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 195
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 196
Do Not Service Control Valves, Cylinders, Pumps, or Motors 196
Precautions for Alternator and Regulator 196
Handling, Checking, and Servicing Batteries Carefully 197
Using Battery Charger 198
Using Booster Batteries—24-Volt System 200
Replacing Batteries 200
Welding on Machine 201
Clean the Machine Regularly 201
Adding 12-Volt Accessories 202
Keep Electronic Control Unit Connectors Clean 202
JDLink™ Machine Monitoring System (MMS) 202
Replacing Fuses 203
Replacing Bucket Teeth 205
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 206
Replacing Bucket Teeth—TK Series 206
Removing the Bucket 207
Track Sag General Information 207
Check Track Shoe Hardware 207
Hardware Torque Specifications 207
Unified Inch Bolt and Screw Torque Values 208
Metric Bolt and Screw Torque Values 209
Miscellaneous—Operational Checkout 210
Operational Checkout 210
Diagnostic Trouble Code Check 210
Operational Checks—Key Switch Off, Engine Off Checks 210
Operational Checks—Key Switch On, Engine Off Checks 213
Operational Checks—Key Switch On, Engine On Checks 223
Miscellaneous—Troubleshooting 255
Troubleshooting Procedure 255
Engine 256
Hydraulic System 261
Electrical System 263
Miscellaneous—Storage 266
Prepare Machine for Storage 266
Monthly Storage Procedure 267
Preparing Engine for Long-Term Storage 268
Removing Engine From Long-Term Storage 269
Miscellaneous—Machine Numbers 270
Record Product Identification Number (PIN) 270
Record Engine Serial Number 270
Record Travel Motor Serial Numbers 270
Record Swing Motor Serial Number 271
Record Hydraulic Coupler Serial Number—If Equipped 271
Record Hydraulic Pump Serial Number 272
Keep Proof of Ownership 272
Keep Machines Secure 272
Miscellaneous—Specifications 273
135G Engine Specifications 273
135G Drain and Refill Capacities 273
135G Machine Specifications 274
135G Working Ranges 277
135G Lift Capacity—Rubber Track; Without Blade; Arm: 2 52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 500 mm (20 in) 279
135G Lift Capacity—Rubber Track; Blade on Ground; Arm: 2 52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 500 mm (20 in) 280
135G Lift Capacity—Without Blade; Arm: 2 52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 600 mm (24 in) 281
135G Lift Capacity—Blade on Ground; Arm: 2 52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 600 mm (24 in) 282
135G Lift Capacity—Without Blade; Arm: 2 52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 700 mm (28 in) 283
135G Lift Capacity—Blade on Ground; Arm: 2 52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 700 mm (28 in) 284
135G Lift Capacity—Rubber Track; Without Blade; Arm: 3 01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 500 mm (20 in) 285
135G Lift Capacity—Rubber Track; Blade on Ground; Arm: 3 01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 500 mm (20 in) 286
135G Lift Capacity—Without Blade; Arm: 3 01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 600 mm (24 in) 287
135G Lift Capacity—Blade on Ground; Arm: 3 01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 600 mm (24 in) 288
135G Lift Capacity—Without Blade; Arm: 3 01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 700 mm (28 in) 289
135G Lift Capacity—Blade on Ground; Arm: 3 01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 700 mm (28 in) 290
Page Number 17
Section 1-1 21
Section 1-2 22
Section 1-3 30
Section 1-4 36
Section 1-5 39
Section 2-1 48
Section 2-2 66
Section 2-3 93
Section 3-1 125
Section 3-2 141
Section 3-3 148
Section 3-4 154
Section 3-5 160
Section 3-6 161
Section 3-7 162
Section 3-8 163
Section 3-9 169
Section 3-10 175
Section 3-11 183
Section 3-12 184
Section 3-13 185
Section 3-14 188
Section 3-15 190
Section 4-1 194
Section 4-2 210
Section 4-3 255
Section 4-4 266
Section 4-5 270
Section 4-6 273
S.V 04/24