John Deere 130 160 165 175 180 & 185 Lawn Tractors Technical Manual – PDF DOWNLOAD
DESCRIPTION:
John Deere 130 160 165 175 180 & 185 Lawn Tractors Technical Manual – PDF DOWNLOAD
FOREWORD :
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
- Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. N This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
- Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction.
- At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
TABLE OF CONTENTS:
John Deere 130 160 165 175 180 & 185 Lawn Tractors Technical Manual – PDF DOWNLOAD
TM1351 – 130 – 185 Lawn Tractors………………………………………………………… 0
Contents………………………………………………………………………….. 3
SECTION 10 General Information …………. 9
Group 05 Safety ……….. 11
RECOGNIZE SAFETY INFORMATION…………………………………………………. 11
UNDERSTAND SIGNAL WORDS……………………………………………………… 11
HANDLE FUEL SAFELY?AVOID FIRES……………………………………………….. 11
WEAR PROTECTIVE CLOTHING…………………………………………………….. 12
PROTECT AGAINST NOISE……………………………………………………….. 12
PRACTICE SAFE MAINTENANCE……………………………………………………. 12
AVOID HIGH-PRESSURE FLUIDS…………………………………………………… 13
Group 10 General Specifications ……….. 15
REPAIR SPECIFICATIONS……………………………………………………….. 15
TRACTOR SPECIFICATIONS………………………………………………………. 17
MOWER SPECIFICATIONS………………………………………………………… 18
Group 15 Cap Screw Torque ……….. 19
CAP SCREW TORQUE VALUES……………………………………………………… 19
METRIC SERIES TORQUE CHART…………………………………………………… 20
Group 20 Tune-Up ……….. 21
TUNE-UP SPECIFICATIONS………………………………………………………. 21
TUNE-UP SPECIFICATIONS………………………………………………………. 21
Group 25 Fuel and Lubrication ……….. 23
FUEL………………………………………………………………………. 23
GASOLINE ENGINE OIL…………………………………………………………. 24
PEERLESS DIFFERENTIAL OIL?ALL 165, 175 AND 185 (S.N. ?475000)…………………. 24
KANZAKI DIFFERENTIAL OIL?185 (S.N. 475001? )…………………………………. 25
EATON HYDROSTATIC TRANSMISSION OIL?ALL 165, 175 AND 185 (S.N. ?475000)…………. 25
SUNDSTRAND HYDROSTATIC TRANSMISSION OIL?185 (S.N. 475001? )……………………. 25
GENERAL PURPOSE GREASE………………………………………………………. 26
Group 30 Serial Numbers ……….. 27
PRODUCT IDENTIFICATION NUMBER………………………………………………… 27
ENGINE SERIAL NUMBER………………………………………………………… 27
SECTION 20 Engine …………. 29
Group 05 Remove and Install ……….. 31
KAWASAKI ENGINE REPAIR?USE CTM-5……………………………………………… 31
OTHER MATERIAL……………………………………………………………… 31
REMOVE AND INSTALL ENGINE?130………………………………………………… 31
REMOVE AND INSTALL ENGINE?160 AND 165…………………………………………. 33
REMOVE AND INSTALL ENGINE?175, 180 AND 185…………………………………….. 36
Group 10 Muffler ……….. 39
REPLACE MUFFLER?MODEL 130……………………………………………………. 39
REPLACE MUFFLER?MODELS 160 AND 165……………………………………………. 40
REPLACE MUFFLER?MODELS 175, 180, AND 185………………………………………. 41
SECTION 30 Fuel and Air System …………. 43
Group 05 Fuel Pump and Fuel Tank ……….. 45
AIR CLEANER, BREATHER AND CARBURETOR REPAIR?USE CTM-5…………………………… 45
REMOVE FUEL PUMP……………………………………………………………. 45
SERVICE FUEL PUMP…………………………………………………………… 45
REMOVE FUEL TANK……………………………………………………………. 47
INSPECT FUEL TANK…………………………………………………………… 48
DISASSEMBLE FUEL TANK……………………………………………………….. 48
ASSEMBLE FUEL TANK………………………………………………………….. 48
INSTALL FUEL TANK…………………………………………………………… 49
SECTION 40 Electrical …………. 51
Group 05 Electric PTO Clutch ……….. 53
REMOVAL AND INSTALLATION OF STARTER AND IGNITION COIL AND STARTER REPAIR?USE CTM-5…. 53
ADJUST ELECTRIC PTO CLUTCH…………………………………………………… 53
REMOVE ELECTRIC PTO CLUTCH…………………………………………………… 54
DISASSEMBLE OGURA ELECTRIC PTO CLUTCH…………………………………………. 54
INSPECT ELECTRIC PTO CLUTCH………………………………………………….. 56
TEST ELECTRICAL COIL………………………………………………………… 57
ASSEMBLE ELECTRIC PTO CLUTCH…………………………………………………. 57
DISASSEMBLE WARNER ELECTRICAL PTO CLUTCH………………………………………. 59
INSPECT ELECTRICAL PTO CLUTCH………………………………………………… 60
ASSEMBLE ELECTRIC PTO CLUTCH…………………………………………………. 60
INSTALL ELECTRIC PTO CLUTCH………………………………………………….. 61
SECTION 50 Power Train …………. 63
Group 05 Powered Wheels ……….. 65
OTHER MATERIAL……………………………………………………………… 65
REPLACE REAR WHEELS?130, 160 AND 180………………………………………….. 65
REPLACE REAR WHEELS?165, 175 AND 185………………………………………….. 65
Group 10 Traction Drive Clutch ……….. 67
OTHER MATERIAL……………………………………………………………… 67
TRACTION DRIVE BELT CARE AND MAINTENANCE………………………………………. 67
INSPECT TRACTION DRIVE BELT………………………………………………….. 68
CLEAN TRACTION DRIVE BELT……………………………………………………. 68
REPLACE TRACTION DRIVE BELT?130, 160, 180 AND 185 (S.N. 475001? )………………. 68
REPLACE TRACTION DRIVE BELT?165, 175 AND 185 (S.N. ?475000)…………………… 70
ADJUST TRACTION DRIVE BELT?MODELS 130, 160, AND 180…………………………….. 71
REMOVE TRACTION DRIVE CLUTCH ASSEMBLY?130, 160, 180 AND 185 (S.N. 475001? )……… 72
INSTALL TRACTION DRIVE CLUTCH ASSEMBLY?130, 160, 180 AND 185 (S.N. 475001? )…….. 73
REMOVE BELT TENSIONER?165, 175 AND 185 (S.N. ?475000)………………………… 74
INSTALL BELT TENSIONER?165, 175 AND 185 (S.N. ?475000)……………………….. 74
Group 15 5-Speed Transaxle ……….. 75
OTHER MATERIAL……………………………………………………………… 75
REMOVE TRANSAXLE……………………………………………………………. 75
REMOVE EXTERNAL TRANSAXLE PARTS………………………………………………. 76
REMOVE INTERNAL COMPONENTS…………………………………………………… 77
DISASSEMBLE INPUT SHAFT……………………………………………………… 78
DISASSEMBLE GEAR ASSEMBLY……………………………………………………. 79
DISASSEMBLE DIFFERENTIAL…………………………………………………….. 81
ASSEMBLE DIFFERENTIAL……………………………………………………….. 83
ASSEMBLE SHIFTER AND BRAKE SHAFT……………………………………………… 84
ASSEMBLE COUNTERSHAFT……………………………………………………….. 85
ASSEMBLE INPUT SHAFT………………………………………………………… 86
INSTALL INTERNAL COMPONENTS………………………………………………….. 87
INSTALL EXTERNAL TRANSAXLE PARTS……………………………………………… 89
INSTALL TRANSAXLE…………………………………………………………… 90
ADJUST TRANSMISSION CONTROL LEVER?130, 160 AND 180……………………………… 91
Group 20 Hydrostatic Transmission¯Eaton ……….. 93
ESSENTIAL TOOLS…………………………………………………………….. 93
SERVICE EQUIPMENT AND TOOLS………………………………………………….. 93
OTHER MATERIAL……………………………………………………………… 93
SERVICE PARTS KITS………………………………………………………….. 94
REMOVE DIFFERENTIAL AND HYDROSTATIC TRANSMISSION ASSEMBLY……………………….. 94
REMOVE TRANSMISSION?EATON……………………………………………………. 96
REPLACE SHAFT SEAL………………………………………………………….. 96
REMOVE AND INSPECT FAN AND SHEAVE…………………………………………….. 97
DISASSEMBLE TRANSMISSION?EATON……………………………………………….. 97
INSPECT BODY AND OUTPUT SHAFT ASSEMBLY…………………………………………100
INSPECT COVER……………………………………………………………….101
INSPECT INPUT SHAFT ASSEMBLY………………………………………………….101
INSPECT CONTROL SHAFT ASSEMBLY………………………………………………..101
REPLACE CONTROL SHAFT ASSEMBLY………………………………………………..102
INSPECT ROTOR ASSEMBLIES……………………………………………………..103
INSPECT PUMP RACE……………………………………………………………103
INSPECT MOTOR RACE…………………………………………………………..103
INSPECT PIVOT PIN ASSEMBLY……………………………………………………104
REPLACE DAMPENING PISTONS…………………………………………………….104
REPLACE CHECK VALVE ASSEMBLY………………………………………………….105
ASSEMBLE TRANSMISSION?EATON…………………………………………………..106
INSTALL FAN AND SHEAVE……………………………………………………….110
FILL TRANSMISSION RESERVOIR…………………………………………………..110
INSTALL TRANSMISSION?EATON……………………………………………………111
INSTALL DIFFERENTIAL AND HYDROSTATIC TRANSMISSION ASSEMBLY……………………….111
Group 21 Hydrostatic Transmission¯Sundstrand ………..115
OTHER MATERIAL………………………………………………………………115
SEPARATE DIFFERENTIAL AND TRANSMISSION…………………………………………115
DISASSEMBLE TRANSMISSION?SUNDSTRAND……………………………………………116
ASSEMBLE TRANSMISSION?SUNDSTRAND………………………………………………117
ASSEMBLE DIFFERENTIAL AND TRANSMISSION…………………………………………119
BLEED HYDROSTATIC SYSTEM……………………………………………………..119
Group 25 Hydrostatic Differential¯Peerless ………..121
OTHER MATERIAL………………………………………………………………121
REMOVE HYDROSTATIC DIFFERENTIAL?PEERLESS……………………………………….121
DISASSEMBLE DIFFERENTIAL?PEERLESS……………………………………………..121
DISASSEMBLE DIFFERENTIAL AND AXLE……………………………………………..124
INSPECT DIFFERENTIAL CASE…………………………………………………….125
ASSEMBLE DIFFERENTIAL AND AXLE?PEERLESS………………………………………..125
ASSEMBLE DIFFERENTIAL………………………………………………………..126
INSTALL HYDROSTATIC DIFFERENTIAL?PEERLESS………………………………………128
Group 26 Hydrostatic Differential¯Kanzaki ………..131
OTHER MATERIAL………………………………………………………………131
SEPARATE DIFFERENTIAL AND TRANSMISSION…………………………………………131
DISASSEMBLE TRANSMISSION?KANZAKI………………………………………………132
ASSEMBLE DIFFERENTIAL?KANZAKI…………………………………………………134
ASSEMBLE DIFFERENTIAL AND TRANSMISSION…………………………………………137
SECTION 60 Steering and Brakes ………….139
Group 05 Steering System ………..141
REMOVE STEERING WHEEL AND SHAFT……………………………………………….141
REMOVE STEERING GEAR SUPPORT………………………………………………….143
DISASSEMBLE AND CLEAN SECTOR GEAR SUPPORT………………………………………144
INSPECT AND REPAIR STEERING SYSTEM…………………………………………….145
ASSEMBLE SECTOR GEAR SUPPORT………………………………………………….146
INSTALL STEERING GEAR SUPPORT…………………………………………………146
INSTALL STEERING WHEEL AND SHAFT………………………………………………147
ADJUST STEERING……………………………………………………………..148
Group 10 Front Axle ………..149
OTHER MATERIAL………………………………………………………………149
REMOVE FRONT AXLE……………………………………………………………149
INSPECT AND REPAIR FRONT WHEEL AND AXLE ASSEMBLIES………………………………151
INSTALL FRONT AXLE…………………………………………………………..152
Group 15 Brakes and Linkages ………..153
OTHER MATERIAL………………………………………………………………153
REMOVE BRAKE ASSEMBLY?MODELS 130, 160, AND 180………………………………….153
INSPECT AND REPAIR BRAKE ASSEMBLY?MODELS 130, 160 AND 180………………………..154
INSTALL BRAKE ASSEMBLY?MODELS 130, 160, AND 180…………………………………155
REMOVE BRAKE ASSEMBLY?ALL 165, 175 AND 185 (S.N. ?475000)……………………..155
INSPECT AND REPAIR BRAKE ASSEMBLY?ALL 165, 175 AND 185 (S.N. ?475000)…………..157
INSTALL BRAKE ASSEMBLY?ALL 165, 175 AND 185 (S.N. ?475000)…………………….158
ADJUST BRAKES?ALL 165, 175 AND 185 (S.N. ?475000)…………………………….159
SECTION 80 MISCELLANEOUS ………….161
Group 05 Mower Spindles ………..163
OTHER MATERIAL………………………………………………………………163
REMOVE MOWER SPINDLE…………………………………………………………163
SERVICE 30-INCH MOWER SPINDLE…………………………………………………165
SERVICE 38-INCH MOWER SPINDLE (S.N. ?420000)…………………………………166
DISASSEMBLE SPINDLE?38-INCH MOWER (S.N. 420001? )……………………………..167
ASSEMBLE SPINDLE?38-INCH MOWER (S.N. 420001? )………………………………..168
SERVICE 46-INCH MOWER SPINDLE…………………………………………………169
INSTALL MOWER SPINDLE………………………………………………………..170
Group 10 Mower Lift Linkage ………..171
REMOVE LIFT LEVER ASSEMBLY……………………………………………………171
DISASSEMBLE LIFT LEVER ASSEMBLY……………………………………………….172
ASSEMBLE LIFT LEVER ASSEMBLY………………………………………………….173
INSTALL LIFT LEVER ASSEMBLY…………………………………………………..174
SECTION 210 SPECIFICATIONS/OPERATIONAL CHECKOUT PROCEDURE …………179
Group 01 Test and Adjustment ………..181
Group 05 Machine Operational Checkout ………..183
BEFORE YOU START…………………………………………………………….183
SECTION 220 ENGINE/FUEL OPERATION AND TESTS …………187
Group 05 Engine System Checkout ………..189
BEFORE YOU START…………………………………………………………….189
Group 10 Engine System Diagnosis ………..193
BEFORE YOU START…………………………………………………………….193
SECTION 240 ELECTRICAL OPERATION AND TESTS …………207
Group 05 Electrical System Checkout ………..209
BEFORE YOU START…………………………………………………………….209
Group 10 Electrical System Diagnosis ………..213
BEFORE YOU START…………………………………………………………….213
Group 15 Electrical System Component Tests ………..229
Group 20 Theory of Operation ………..233
SECTION 250 POWER TRAIN OPERATION AND TESTS …………263
Group 05 Hydrostatic Power Train System Checkout ………..265
BEFORE YOU START…………………………………………………………….265
Group 06 Gear Power Train System Checkout ………..267
BEFORE YOU START…………………………………………………………….267
Group 10 Hydrostatic Power Train System Diagnosis ………..269
ABOUT THIS GROUP…………………………………………………………….269
Group 11 Gear Power Train System Diagnosis ………..281
ABOUT THIS GROUP…………………………………………………………….281
Group 15 Hydrostatic Power Train ………..285
TRANSMISSION OPERATION……………………………………………………….285
BRAKE OPERATION……………………………………………………………..286
Group 16 Gear Drive Power Train ………..287
TRANSAXLE OPERATION………………………………………………………….287
BRAKE OPERATION……………………………………………………………..288
BRAKE OPERATION……………………………………………………………..289
Index……………………………………………………………………………..291
A……………………………………………………………………………..291
E……………………………………………………………………………..291
O……………………………………………………………………………..291
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