John Deere 13.5 L OEM Diesel Engines (PVX/PSX) Operator’s Manual OMRG38340 – PDF DOWNLOAD
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John Deere 13.5 L OEM Diesel Engines (PVX/PSX) Operator’s Manual OMRG38340 – PDF DOWNLOAD
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TABLE OF CONTENTS:
John Deere 13.5 L OEM Diesel Engines (PVX/PSX) Operator’s Manual OMRG38340 – PDF DOWNLOAD
Contents 9
Record Keeping 13
Record Engine Serial Number 13
Engine Option Codes 14
Emission Control Information Label 16
Record Aftertreatment Serial Numbers 16
Record Engine Control Unit (ECU) Serial Number 17
Record Rear Power Take-Off (PTO) Serial Number (If Equipped) 17
Safety 18
Recognize Safety Information 18
Understand Signal Words 18
Follow Safety Instructions 18
Replace Safety Signs 19
California Proposition 65 Warning 19
Illuminate Work Area Safely 19
Work in Clean Area 19
Use Proper Tools 20
Live With Safety 20
Prevent Machine Runaway 20
Handle Fuel Safely—Avoid Fires 21
Prepare for Emergencies 21
Handle Starting Fluid Safely 21
In Case of Fire 22
Handle Fluids Safely—Avoid Fires 22
Avoid Static Electricity Risk When Refueling 23
Service Machines Safely 23
Wear Protective Clothing 23
Protect Against Noise 24
Handling Batteries Safely 24
Prevent Acid Burns 25
Stay Clear of Rotating Drivelines 25
Install All Guards 26
Practice Safe Maintenance 26
Remove Paint Before Welding or Heating 27
Avoid Heating Near Pressurized Fluid Lines 27
Avoid High-Pressure Fluids 27
Do Not Open High-Pressure Fuel System 28
Protect Against High Pressure Spray 28
Prevent Battery Explosions 28
Avoid Hot Exhaust 29
Exhaust Filter Cleaning 29
Work In Ventilated Area 29
Service Cooling System Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Fuels, Lubricants, and Coolant 31
Diesel Fuel 31
Supplemental Diesel Fuel Additives 32
Lubricity of Diesel Fuel 32
Handling and Storing Diesel Fuel 32
Biodiesel Fuel 33
Testing Diesel Fuel 34
Fuel Filters 34
Minimizing the Effect of Cold Weather on Diesel Engines 35
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 36
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 37
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 38
Diesel Engine Oil and Filter Service Intervals 39
Mixing of Lubricants 39
Alternative and Synthetic Lubricants 39
Lubricant Storage 39
Oil Filters 40
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 41
Water Quality for Mixing with Coolant Concentrate 42
Operating in Warm Temperature Climates 42
Testing Coolant Freeze Point 43
Disposing of Coolant 43
Instrument Panels 44
PV101 Instrument Panels 44
PV101 Diagnostic Gauge — Using 46
PV101 Diagnostic Gauge — Main Menu 47
PV101 Diagnostic Gauge — Essential Menus 48
DG14 Diagnostic Gauge — Using 48
DG14 Diagnostic Gauge — Main Menu 49
DG14 Diagnostic Gauge — Essential Menus 50
PV480 Instrument Panel 51
PV480 Diagnostic Gauge — Using 52
PV480 Diagnostic Gauge — Main Menu 53
PV480 Diagnostic Gauge — Essential Menus 54
Main Menu Navigation 54
Engine Configuration Data 56
Accessing Stored Trouble Codes 57
Accessing Active Trouble Codes 59
Engine Shutdown Codes 61
Adjusting Backlighting 62
Adjusting Contrast 64
Selecting Units Of Measurement 66
Setup 1-Up Display 68
Setup 4-Up Display 73
John Deere PowerSight 77
Engine Operation 78
Break-In Service 78
Auxiliary Gear Drive Limitations 79
Generator Set (Standby) Applications 80
Starting the Engine 80
Warming Engine 82
Normal Engine Operation 82
Cold Weather Operation 83
Changing Engine Speed 84
Avoid Excessive Engine Idling 85
Stopping the Engine 86
Using a Booster Battery or Charger 87
Exhaust Filters 88
Exhaust Filter Cleaning and Maintenance 88
Exhaust Filter — Cleaning 88
Diesel Particulate Filter Maintenance and Service 89
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 89
Exhaust Filter — Disposal 89
Exhaust Filter System Overview 90
Diagnostic Gauge Keys and Indicators Overview 91
Passive Regeneration 92
Automatic (AUTO) Exhaust Filter Cleaning 92
Manual/Parked Exhaust Filter Cleaning 93
Disable Exhaust Filter Cleaning 93
Exhaust Filter Service Required 94
Lubrication and Maintenance 95
Required Emission-Related Information 95
Observe Service Intervals 95
Use Correct Fuels, Lubricants, and Coolant 96
Lubrication and Maintenance Service Interval Chart—Industrial Unit and Generator (Prime Power) 97
Lubrication and Maintenance Service Interval Chart—Generator (Standby) Applications 99
Lubrication & Maintenance — Daily 101
Daily Prestarting Checks 101
Lubrication & Maintenance — 500 Hours/12 Months 105
Servicing Fire Extinguisher 105
Servicing Battery 105
Changing Engine Oil and Replacing Oil Filter 107
Visually Inspecting Coolant Pump 109
Replacing Fuel Filters/Cleaning Water Separator 109
Checking and Adjusting Engine Speeds 111
Checking Engine Mounts 111
Checking Open Crankcase Vent (OCV) 112
Checking Air Intake System 112
Check Engine Electrical Ground Connection 113
Checking Belt Tensioner Spring Tension and Belt Wear 113
Checking Belt Wear 114
Checking Belt Tensioner Spring Tension 115
Checking Cooling System 116
Pressure Testing Cooling System 118
Lubrication & Maintenance — 2000 Hours/24 Months 119
Checking Crankshaft Vibration Damper 119
Lubrication & Maintenance — 2500 Hours 120
Checking and Adjusting Engine Valve Clearance and Electronic Unit Injector Preload 120
Do Not Modify Fuel System 120
Lubrication & Maintenance — 6000 Hours/72 Months 121
Flushing and Refilling Cooling System 121
Testing Thermostats Opening Temperature 123
Service As Required 126
Additional Service Information 126
Adding Coolant 126
Pre-Start Cleaning Guide 127
Replacing Air Cleaner Filter Elements 128
Inspecting Primary Filter Element 129
Cleaning Primary Filter Element 130
Element Storage 130
Cleaning the Exhaust Filter 131
Draining Fuel Filter Water Separator Bowl 132
Replacing Fan/Alternator Belts 133
Poly-vee Belt Routing 134
Checking Fuses 134
Checking Electrical Wiring And Connections 134
Bleeding Fuel System 134
Air Compressors 135
Checking Refrigerant (A/C) Compressor (If Equipped) 135
Rear Power Take-Off (PTO) 136
Troubleshooting 137
General Troubleshooting Information 137
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 138
Displaying Of Diagnostic Trouble Codes (DTCs) 138
Listing of Diagnostic Trouble Codes (DTCs) 139
Intermittent Fault Diagnostics 142
Displaying Diagnostic Gauge Software 143
Engine Troubleshooting 145
Engine Troubleshooting (Continued) 147
Electrical Troubleshooting 149
Lubrication System Troubleshooting 151
Cooling System Troubleshooting 154
Air Intake and Exhaust System Troubleshooting 156
Low Pressure Fuel System Troubleshooting 158
Electrical System Layout 160
Precautions for Welding on Vehicles Equipped with Electronic Engine Control Unit (ECU) 166
Precautions for Electrical System When Steam Cleaning Engine 166
Engine Wiring Diagram 168
Auxiliary Wiring Diagram 178
Instrument Panel Diagram 184
Storage 186
Engine Storage Guidelines 186
Preparing Engine for Long Term Storage 187
Removing Engine from Long-Term Storage 188
Specifications 189
General OEM Engine Specifications 189
Engine Power Ratings 190
Engine Crankcase Oil Fill Quantities 191
Unified Inch Bolt and Screw Torque Values 192
Metric Bolt and Screw Torque Values 193
Lubrication and Maintenance Records 194
Using Lubrication and Maintenance Records 194
Daily (Prestarting) Service 194
500 Hours of Operation/or 12 Months Service 194
2000 Hours of Operation/or 24 Months Service 195
2500 Hours of Operation Service 195
6000 Hours of Operation/or 72 Months Service 196
Service as Required 196
Warranty 197
John Deere Warranty in OEM Applications 197
Emissions Control System Certification Label 200
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 201
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 203
Page Number 9
Section 01 13
Section 05 18
Section 10 31
Section 15 44
Section 20 78
Section 25 88
Section 30 95
Section 35 101
Section 40 105
Section 42 119
Section 45 120
Section 50 121
Section 55 126
Section 60 137
Section 65 186
Section 70 189
Section 75 194
Section 80 197
S.V 04/24