John Deere 13.5 L OEM Diesel Engines (PSS/PSL) Operator’s Manual OMRG39305 – PDF DOWNLOAD
FILE DETAILS:
John Deere 13.5 L OEM Diesel Engines (PSS/PSL) Operator’s Manual OMRG39305 – PDF DOWNLOAD
- P/N: OMRG39305_71
- Language: English
- Division: Construction
- Product Lines: Engines
- Publication Type: Operator’s Manuals
- Associated Models: 13.5L, 6135, 6135HFC95
- Serial: FINAL TIER 4/STAGE IV PLATFORM
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 13.5 L OEM Diesel Engines (PSS/PSL) Operator’s Manual OMRG39305 – PDF DOWNLOAD
Contents 9
Record Keeping 13
Record Engine Serial Number 13
Engine Option Codes 14
Record Aftertreatment Serial Numbers 16
Record Rear Power Take-Off (PTO) Serial Number (If Equipped) 16
Record ECU Serial Number 17
Safety 18
Recognize Safety Information 18
Understand Signal Words 18
Follow Safety Instructions 18
Replace Safety Signs 19
California Proposition 65 Warning 19
Illuminate Work Area Safely 19
Work in Clean Area 19
Use Proper Tools 20
Live With Safety 20
Prevent Machine Runaway 20
Handle Fuel Safely—Avoid Fires 21
Prepare for Emergencies 21
Handle Starting Fluid Safely 21
In Case of Fire 22
Handle Fluids Safely—Avoid Fires 22
Avoid Static Electricity Risk When Refueling 23
Service Machines Safely 23
Wear Protective Clothing 23
Protect Against Noise 24
Handling Batteries Safely 24
Prevent Acid Burns 25
Stay Clear of Rotating Drivelines 25
Install All Guards 26
Practice Safe Maintenance 26
Remove Paint Before Welding or Heating 27
Avoid Heating Near Pressurized Fluid Lines 27
Avoid High-Pressure Fluids 27
Do Not Open High-Pressure Fuel System 28
Protect Against High Pressure Spray 28
Prevent Battery Explosions 28
Avoid Hot Exhaust 29
Exhaust Filter Cleaning 29
Work In Ventilated Area 29
Service Cooling System Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Fuels, Lubricants, and Coolant 31
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 31
Storing Diesel Exhaust Fluid (DEF) 32
Diesel Exhaust Fluid (DEF) Tank Fill Cap — Installation and Removal 33
Refilling Diesel Exhaust Fluid (DEF) Tank 36
Testing Diesel Exhaust Fluid (DEF) 37
Disposal of Diesel Exhaust Fluid (DEF) 37
Diesel Fuel 38
Supplemental Diesel Fuel Additives 39
Lubricity of Diesel Fuel 39
Handling and Storing Diesel Fuel 39
Biodiesel Fuel 40
Testing Diesel Fuel 41
Fuel Filters 41
Minimizing the Effect of Cold Weather on Diesel Engines 42
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 43
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 44
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 45
Diesel Engine Oil and Filter Service Intervals 46
Mixing of Lubricants 46
Alternative and Synthetic Lubricants 46
Lubricant Storage 46
Oil Filters 47
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 48
Water Quality for Mixing with Coolant Concentrate 49
Operating in Warm Temperature Climates 49
Testing Coolant Freeze Point 50
Disposing of Coolant 50
Instrument Panels 51
PV101 Instrument Panels 51
PV101 Diagnostic Gauge — Using 53
PV101 Diagnostic Gauge — Main Menu 54
PV101 Diagnostic Gauge — Essential Menus 55
DG14 Diagnostic Gauge — Using 55
DG14 Diagnostic Gauge — Main Menu 56
DG14 Diagnostic Gauge — Essential Menus 57
PV480 Instrument Panel 58
PV480 Diagnostic Gauge — Using 59
PV480 Diagnostic Gauge — Main Menu 60
PV480 Diagnostic Gauge — Essential Menus 61
Required Machine Stop Warning 61
John Deere PowerSight 63
Engine Operation 64
Break-In Service 64
Generator Set (Standby) Applications 64
Starting the Engine 65
Normal Engine Operation 66
Cold Weather Operation 67
Warming Engine 68
Idling Engine 68
Changing Engine Speed 68
Stopping the Engine 69
Using a Booster Battery or Charger 70
Auxiliary Gear Drive Limitations 71
Aftertreatment System 72
Exhaust Filter Cleaning and Maintenance 72
Exhaust Filter — Cleaning 72
Diesel Particulate Filter Maintenance and Service 73
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 73
Exhaust Filter — Disposal 73
Exhaust Filter System Overview 74
Selective Catalytic Reduction (SCR) System Overview 75
Diagnostic Gauge Keys and Indicators Overview 77
Aftertreatment Indicators Overview 78
Passive Regeneration 79
Automatic (AUTO) Exhaust Filter Cleaning 79
Manual/Parked Exhaust Filter Cleaning 80
Disable Exhaust Filter Cleaning 80
Exhaust Filter Service Required 81
Lubrication and Maintenance 82
Required Emission-Related Information 82
Observe Service Intervals 82
Use Correct Fuels, Lubricants, and Coolant 82
Lubrication and Maintenance Service Interval Chart 83
Lubrication & Maintenance — Daily 85
Daily Prestarting Checks 85
Lubrication & Maintenance — 500 Hours/12 Months 86
Servicing Fire Extinguisher 86
Servicing Battery 86
Changing Engine Oil and Replacing Oil Filter 88
Visually Inspecting Coolant Pump 89
Checking Open Crankcase Vent (OCV) 90
Checking Air Intake System 90
Removing and Installing Fuel Filters 92
Checking Belt Wear 94
Checking Belt Tensioner Spring Tension 94
Checking Cooling System 96
Pressure Testing Cooling System 97
Checking and Adjusting Engine Speeds 98
Checking Engine Mounts 98
Checking Engine Ground Connection 98
Lubrication & Maintenance — 1500 Hours/36 Months 99
Access DEF Tank Header 99
Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen 99
Lubrication & Maintenance — 2000 Hours/24 Months 107
Checking Crankshaft Vibration Damper 107
Lubrication & Maintenance — 2000 Hours/36 Months 108
Checking Crankshaft Vibration Damper 108
Access DEF Dosing Unit 108
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 109
Lubrication & Maintenance — 2500 Hours 110
Checking and Adjusting Engine Valve Clearance and Electronic Unit Injector Preload 110
Do Not Modify Fuel System 110
Lubrication & Maintenance — 4500 Hours/36 Months 111
Change Diesel Exhaust Fluid (DEF) In-Line Filter 111
Lubrication & Maintenance — 6000 Hours/72 Months 114
Flushing and Refilling Cooling System 114
Testing Thermostats 116
Service As Required 119
Additional Service Information 119
Draining Water From Fuel Filters 119
Adding Coolant 120
Cleaning Diesel Exhaust Fluid (DEF) Tank 121
Pre-Start Cleaning Guide 122
Replacing Air Cleaner Filter Elements 123
Inspecting Primary Air Filter Element 124
Air Filter Element Storage 124
Cleaning the Exhaust Filter 125
Replacing Fan and Alternator Belts 125
Checking Fuses 126
Checking Electrical Wiring And Connections 126
Bleeding Fuel System 126
Checking Air Compressors (If Equipped) 127
Checking Refrigerant (A/C) Compressor (If Equipped) 127
Checking Rear Power Take-Off (PTO) 128
Replace Aftertreatment DEF Dosing System Coolant Filter 128
DEF Tank Inlet Screen — Installation 129
DEF Tank Inlet Screen — Removal 130
Troubleshooting 131
General Troubleshooting Information 131
Diagnostic Trouble Codes (DTCs) — Listing 132
Diagnostic Trouble Codes (DTCs) — Operation 135
Intermittent Fault Diagnostics 135
Engine Troubleshooting 136
Electrical System Layout 151
Precautions For Welding 157
13 5L Wiring Diagram 1 158
13 5L Wiring Diagram 2 160
13 5L Wiring Diagram 3 162
13 5L Wiring Diagram 4 164
13 5L Wiring Diagram 5 166
13 5L Wiring Diagram 6 168
13 5L Wiring Diagram 7 170
13 5 L Wiring Diagram 7A 172
13 5L Wiring Diagram 8 174
13 5 L Wiring Diagram 8A 176
13 5L Wiring Diagram 9 178
13 5L Wiring Diagram 10 180
13 5L Wiring Diagram 11 182
13 5L Wiring Diagram 12 183
13 5L Wiring Diagram 13 186
Storage 188
Engine Storage Guidelines 188
Preparing Engine for Long-Term Storage 189
Removing Engine from Long-Term Storage 190
Specifications 191
General OEM Engine Specifications 191
Engine Power and Speed Rating Specifications 192
Engine Crankcase Oil Fill Quantities 192
Unified Inch Bolt and Screw Torque Values 193
Metric Bolt and Screw Torque Values 194
Lubrication and Maintenance Records 195
Using Lubrication and Maintenance Records 195
Daily (Prestarting) Service 195
500 Hours of Operation or 12 Months Service 195
1500 Hours of Operation or 36 Months Service 196
2000 Hours of Operation or 24 Months Service 196
2500 Hours of Operation Service 196
4500 Hours of Operation or Every 36 Months Service 197
6000 Hours of Operation or 72 Months Service 197
Service As Required 197
Warranty 198
John Deere Warranty in OEM Applications 198
Emissions Control System Certification Label 201
Carbon Dioxide Emissions (CO₂) 202
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 203
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 205
Page Number 9
Section 01 13
Section 05 18
Section 10 31
Section 15 51
Section 20 64
Section 25 72
Section 30 82
Section 35 85
Section 40 86
Section 41 99
Section 42 107
Section 43 108
Section 45 110
Section 61 111
Section 55 114
Section 60 119
Section 65 131
Section 70 188
Section 75 191
Section 80 195
Section 85 198
S.V 04/24