John Deere 13.5 L Marine Diesel Engines Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 13.5 L Marine Diesel Engines Operator’s Manual – PDF DOWNLOAD
P/N: OMRG37507_71
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 6135, 13.5L
Serial: TIER 2/STAGE II PLATFORM
Additional Information: PowerTech 6135AFM75/SFM75 Marine Diesel Engines
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 13.5 L Marine Diesel Engines Operator’s Manual – PDF DOWNLOAD
Contents 7
Record Keeping 11
Record Engine Serial Number 11
Engine Option Codes 12
Safety 14
Recognize Safety Information 14
Understand Signal Words 14
Follow Safety Instructions 14
Replace Safety Signs 15
California Proposition 65 Warning 15
Illuminate Work Area Safely 15
Work in Clean Area 15
Use Proper Tools 16
Live With Safety 16
Prevent Machine Runaway 16
Handle Fuel Safely—Avoid Fires 17
Prepare for Emergencies 17
Handle Starting Fluid Safely 17
In Case of Fire 18
Handle Fluids Safely—Avoid Fires 18
Avoid Static Electricity Risk When Refueling 19
Service Machines Safely 19
Wear Protective Clothing 19
Protect Against Noise 20
Handling Batteries Safely 20
Prevent Acid Burns 21
Stay Clear of Rotating Drivelines 21
Install All Guards 22
Practice Safe Maintenance 22
Remove Paint Before Welding or Heating 23
Avoid Heating Near Pressurized Fluid Lines 23
Avoid High-Pressure Fluids 23
Do Not Open High-Pressure Fuel System 24
Protect Against High Pressure Spray 24
Prevent Battery Explosions 24
Avoid Hot Exhaust 25
Work In Ventilated Area 25
Service Cooling System Safely 25
Decommissioning — Proper Recycling and Disposal of Fluids and Components 26
Fuels, Lubricants, and Coolant 27
Diesel Fuel 27
Supplemental Diesel Fuel Additives 28
Lubricity of Diesel Fuel 28
Handling and Storing Diesel Fuel 28
Biodiesel Fuel 29
Testing Diesel Fuel 30
Fuel Filters 30
Minimizing the Effect of Cold Weather on Diesel Engines 31
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 32
Diesel Engine Oil — Marine Engines 33
Engine Oil and Filter Service Intervals — Tier 2 and Stage II — Marine Engines 34
Mixing of Lubricants 34
Alternative and Synthetic Lubricants 35
Lubricant Storage 35
Oil Filters 35
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 36
Water Quality for Mixing with Coolant Concentrate 37
Operating in Warm Temperature Climates 37
Testing Coolant Freeze Point 38
Disposing of Coolant 38
Instrument Panels 39
John Deere Instrument (Gauge) Panel 39
John Deere Instrument (Gauge) Panel (Continued) 40
PV101 Instrument Panels 41
PV101 Diagnostic Gauge — Using 43
PV101 Diagnostic Gauge — Main Menu 44
PV101 Diagnostic Gauge — Essential Menus 45
DG14 Diagnostic Gauge — Using 45
DG14 Diagnostic Gauge — Main Menu 46
DG14 Diagnostic Gauge — Essential Menus 47
PV480 Instrument Panel 48
PV480 Diagnostic Gauge — Using 49
PV480 Diagnostic Gauge — Main Menu 50
PV480 Diagnostic Gauge — Essential Menus 51
Main Menu Navigation 51
Engine Configuration Data 53
Accessing Stored Trouble Codes 54
Accessing Active Trouble Codes 56
Engine Shutdown Codes 58
Adjusting Backlighting 59
Adjusting Contrast 61
Selecting Units Of Measurement 63
Setup 1-Up Display 65
Setup 4-Up Display 70
HelmView Display Panel 75
Product Information 75
Display Features 75
Navigation 76
Setting up your display for the first time 78
Product Features 80
Reprogramming the Display 87
Group Numbers 88
Engine Operation 89
Sea Trials for Performance and Warranty 89
Normal Engine Operation 90
Marine Break-In Service 91
Auxiliary Gear Drive Limitations 93
Generator Set Applications 93
Starting the Engine 94
Restarting Engine Which Has Run Out Of Fuel 95
Cold Weather Operation 96
Warming Engine 96
Avoid Excessive Engine Idling 97
Stopping the Engine 97
Using a Booster Battery or Charger 98
Lubrication and Maintenance 99
Required Emission-Related Information 99
Observe Service Intervals 99
Use Correct Fuels, Lubricants, and Coolant 99
Lubrication and Maintenance Service Interval Chart—Propulsion and Prime Power Units 100
Lubrication and Maintenance Service Interval Chart—Standby Generator Sets 102
Lubrication & Maintenance — Daily 104
Daily Prestarting Checks 104
Lubrication & Maintenance — 250 Hours/6 Months 108
Servicing Fire Extinguisher 108
Servicing Battery 108
Changing Engine Oil and Replacing Oil Filter 110
Visually Inspecting Coolant Pump 111
Checking Engine Mounts 112
Inspect and Replace Zinc Plugs (If Equipped) 112
Lubrication & Maintenance — 500 Hours/12 Months 113
Replacing Fuel Filters/Cleaning Water Separator 113
Cleaning and Inspecting Crankcase Ventilation Assembly 115
Replace Closed Crankcase Vent Filter (If Equipped) 115
Checking Air Intake System 116
Checking Engine Electrical Ground Connections 116
Checking Belt Tension and Belt Wear 117
Checking Cooling System 117
Checking Effectiveness of Coolant Solution 118
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 119
Pressure Testing Cooling System 120
Inspecting, and Cleaning Engine Heat Exchanger Core (If Equipped) 121
Replacing Sea Water Pump Impeller (If Equipped) 122
Lubrication & Maintenance — 2000 Hours/24 Months 123
Checking and Adjusting Engine Speeds 123
Checking and Adjusting Engine Valve Clearance and Electronic Unit Injector Preload 123
Checking Crankshaft Vibration Damper 123
Flushing and Refilling Cooling System 124
Overhauling Sea Water Pump (If Equipped) 126
Checking Crankshaft Vibration Damper 126
Service As Required 127
Additional Service Information 127
Adding Coolant 127
Pre-Start Cleaning Guide 128
Removing and Installing Thermostats 128
Inspecting Thermostats and Testing Opening Temperature 129
Servicing Air Cleaner Filter Element 130
Replacing Air Cleaner Filter Element 131
Replacing Poly V-Belt 132
Draining Fuel Filter Water Separator Bowl 132
Bleeding Fuel System 133
Checking Fuse 133
Checking Air Compressor (If Equipped) 134
Troubleshooting 135
General Troubleshooting Information 135
Sea Water Flow—Heat Exchanger Engines 136
Precautions for Welding 137
Precautions For Welding On Vessels Equipped With Electronic Engine Control Unit (ECU) 137
Transition Harness Wiring Diagram 138
Engine Wiring Diagram for John Deere Main (Wheel House) Instrument Panel 142
Engine Wiring Diagram for John Deere Main Instrument Panel (Continued) 144
Engine Wiring Diagram for John Deere Optional Fly Bridge Instrument Panel 145
Engine Wiring Diagram for John Deere Electronic Control Unit (ECU) – 12V or 24V 146
Engine Troubleshooting 151
Engine Troubleshooting (Continued) 153
Engine Troubleshooting (Continued) 155
Lubrication System Troubleshooting 156
Cooling System Troubleshooting 159
Air Intake System Troubleshooting 161
Low Pressure Fuel System Troubleshooting 164
Retrieving Diagnostic Trouble Codes 165
Displaying Of Diagnostic Trouble Codes (DTCs) 165
Listing of Diagnostic Trouble Codes (DTCs) 166
Intermittent Fault Diagnostics 173
Displaying Diagnostic Gauge Software 173
Storage 175
Engine Storage Guidelines 175
Preparing Engine for Long Term Storage 176
Removing Engine from Long-Term Storage 177
Specifications 178
General Engine Specifications 178
Engine Power Specifications — Propulsion Specifications 178
Engine Power Specifications — Generator Set Applications 179
Engine Crankcase Oil Fill Quantities 179
Unified Inch Bolt and Screw Torque Values 180
Metric Bolt and Screw Torque Values 181
Lubrication and Maintenance Records 182
Using Lubrication and Maintenance Records 182
Daily (Prestarting) Service 182
250 Hour/6 Month Service 182
500 Hour/12 Month Service 183
2000 Hour/24 Month Service 183
Service As Required 184
Warranty 185
John Deere Warranty in OEM Applications 185
Emissions Control System Certification Label 188
U S Marine Compression-Ignition Engine Emission Control Warranty Statement 189
European Union (EU) Declaration of Emissions Conformity 190
John Deere Service Literature Available 191
Technical Information 191
Page Number 7
Section 01 11
Section 05 14
Section 10 27
Section 15 39
Section 20 75
Section 25 89
Section 30 99
Section 35 104
Section 40 108
Section 45 113
Section 50 123
Section 60 127
Section 65 135
Section 70 175
Section 75 178
Section 80 182
Section 85 185
Section 90 191
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