John Deere 1270G Final Tier 4 Operator’s Manual F708897 – PDF DOWNLOAD
FILE DETAILS:
John Deere 1270G Final Tier 4 Operator’s Manual F708897 – PDF DOWNLOAD
- P/N: F708897_00
- Language: English
- Division: Forestry
- Product Lines: Harvester
- Publication Type: Operator’s Manuals
- Associated Models: 1270G 6W, 1270G 8W
- Series: G SERIES
- Serial: 1WJ1270GL004469-
- Additional Information: 1270G FT4 S5 (6 and 8 wheel) Operator’s instructions
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1270G Final Tier 4 Operator’s Manual F708897 – PDF DOWNLOAD
Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
Declaration of conformity 11
California Proposition 65 Warning 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Harvester 15
1270G 6W and 1270G 8W brochures 15
Machine identification 16
9 0L Engine Identification 17
Emissions control system certification label 17
Safety 19
Follow Laws and Regulations 19
Recognize Safety Information 19
Understand Signal Words 20
Prepare for Emergencies 20
Wear Protective Clothing 21
Handle Chemical Products Safely 21
Install Radio Transmitters Properly 22
Operating 22
Inspect machine 23
Attach Do not Operate Tag 23
Prevent Machine Runaway 24
Use Handholds and Steps 24
Handle Starting Fluids Safely 25
Pay Attention to Bystanders 25
Carry no passengers 26
Use Seat Belt 26
Cabin protective structures 27
ROPS levels 27
Cabin windows 28
Secondary exit 30
Harvester cabin noise 30
Vibration levels in harvester cabin 30
Avoid Risks under Difficult Conditions 31
Operate the Boom Safely 32
Operating the harvester head 32
Stop Working if Machine Gives an Alarm 33
Keep Danger Zone Clear 33
Avoid saw chain shots 34
Avoid Crush Points 35
Avoid Power Lines 35
Driving/Transporting on Public Roads 36
Cold environment operation 36
Ensure Safety before Driving on Frozen Waters 37
Avoid Fires and Explosions 37
What To Do If the Machine Catches Fire? 38
Hand-held fire extinguisher 39
After a fire 39
Maintenance 40
Keep Machine in Good Condition 40
Use Proper Clothing 41
Use Proper Tools 41
Support Cabin Leveling System 42
Support Machine Properly 42
Service Cooling System Safely 43
Prevent Battery Explosions 43
Prevent Acid Burns 44
Start Only from Operator’s Seat 44
Beware of Exhaust Fumes 45
Exhaust filter cleaning 45
Exhaust filter maintenance 46
Handle ash safely 46
Avoid High Pressure Fluids 47
Avoid Heating near Pressurized Fluid Lines 47
Make Welding Repairs Safely 48
Service Tires Safely 48
Service Air Conditioner Safely 49
Replace Xenon Worklamps Safely 49
Service Accumulators Safely 50
Service Steering System Safely 51
Refueling and Servicing Fuel System 51
Filling and servicing DEF system 52
Dispose of Waste Properly 52
Disposal of diesel exhaust fluid (DEF) 52
Safety Decal Locations 53
Cabin non-text safety decals 53
Machine non-text safety decals 54
Machine text safety decals 54
Warranty 55
Standard Warranty Clauses 55
Standard Warranty 55
Extended Coverage 55
First 250 hours maintenance 55
Periodic Maintenance 56
Machine systems and components 57
Main switch panel 57
Power outlets 58
Rotating and leveling cabin 59
Operator’s seat – comfort 60
Final Tier 4 engines 60
Air intake and exhaust system diagram 61
Fuel cooler 62
Aftertreatment system (ATS) 63
Exhaust filter 64
Elevated engine RPM 64
Fuel dosing unit 66
Fuel dosing injector 67
SCR system operation 68
DEF tank and header (CAN based) 69
DEF tank operating levels 70
DEF dosing unit 71
DEF dosing injector 73
SCR system derates 74
Regeneration 75
Exhaust filter soot load levels 75
Passive regeneration 76
Active regeneration 77
Manual regeneration 78
Service regeneration 79
Tires 80
Tracks, anti-slip chains and wheel ballasting 81
Tracks in winter conditions 82
Track recommendations for winter 82
Hydraulics 83
Brake hydraulics 84
Optional equipment 84
Central greasing system 85
Safety instructions 85
Central greasing layout 1270G/1470G 86
Main dispenser 87
Front frame dispenser 88
Middle joint dispenser 89
Rear frame dispenser 90
CH6 (1170G) and CH7 (1270G) boom 91
Boom base 92
Lifting lever 93
Main boom 94
Jib boom 95
Cabin bearing grease block 96
Fire protection system 96
Components 97
Environmental kit 98
Harvester IBC 99
System concept and cylinder design 100
Harvester IBC 2 0 101
IBC sensor bus 102
Stump treatment 102
Callipers 103
Pre-heater 103
Controls 104
Driving controls 104
Main switch 104
Brake controls 105
Safety switches and emergency stop 106
Ignition switch 107
Dashboard 108
Boom controls 110
Harvester IBC boom controls 111
Left keypad in harvester 112
Right keypad in harvester 113
Extra keypad 114
Lights and wipers 115
Cabin lights and service lights 116
Work lights 117
On road driving lights 118
Window wipers and washers 119
Right-hand side storage box 121
Central locking system 122
Air Conditioner 123
General system operation 123
Temperature setting 125
Fan control 125
Recirc mode 126
Defrost mode 127
Pre-heater EasyStart timer control panel 127
Setting the time 128
Switching on the pre-heater 129
Changing the heating duration 129
Switching off the pre-heater 130
Heating preselections 130
Preprogramming of preselection 131
Pre-heater modem 132
SMS interface 132
Operating the machine 134
Engine 134
Starting the engine 134
Cold weather starting 135
After starting 135
Aftertreatment system 136
Filter cleaning switch 137
Work mode display icons 138
Alarms 139
DEF system operating cycles 140
Icons 141
Alarms and derates 141
Turning off the FT4 engine 142
Driving 142
Off-road driving 143
On-road driving 143
Cabin rotating and leveling 144
High/low gear and front wheel drive 144
ECO mode 145
Regulable ECO 146
ECO RPM threshold 147
ADC power control 148
Differential locks 149
Boom and harvester head 150
Warming up work hydraulics 150
Using the Boom 151
IBC mode 151
Boom trajectories 152
Hill mode 153
System backup 154
Processing Power Control modes 155
Boom levelling 155
Boom suspended mode 156
Smooth Boom Control (SBC) 157
After using the boom 158
At the End of the Work Day 159
General maintenance 160
Cabin windows cleaning and inspection 160
Refueling the Machine 161
Refilling the diesel exhaust fluid (DEF) tank 162
Fluids and lubricants 163
Diesel fuel (ULSD) 163
Bio-Diesel Fuel 164
Cold weather operation 166
Handling and storing diesel fuel 166
Lubricity of diesel fuel 167
Diesel exhaust fluid (DEF) 167
Storing diesel exhaust fluid (DEF) 167
Testing diesel exhaust fluid (DEF) 168
Diesel engine oil 169
Diesel engine oil and filter service intervals 169
John Deere Break-In Plus™ Engine Oil 170
Additional engine oil information 171
Engine coolant 171
Hydraulic oil requirements 174
Gear oil 175
Brake fluid 175
Grease 175
Welding instructions 176
Electrical components 177
Batteries 177
Trickle charging 178
Using Booster Batteries 180
Fuses and relays 181
Main fuses 182
Rear carriage fuses 183
Rear carriage relays 184
Cabin fuses 185
Cabin relays 186
Wiring harness fuses and relays 187
G-series harvester CAN architecture (M50) 188
Controllers 189
Engine Control Unit (ECU) 190
Cabin controller (CAB) 190
Rotating and Levelling Controller (RLC) M50 191
XL4 PC (High Spec) 192
Telematics components 193
MTG module 194
Antennas 194
Aftertreatment system electrics 195
Sensors and switches 196
Engine sensors, actuators and connectors (9 0L) 197
Electrical engine components 1/5 199
Electrical engine components 2/5 200
Electrical engine components 3/5 202
Electrical engine components 4/5 204
Electrical engine components 5/5 205
Sensors, aftertreatment system 1270/1470 206
Sensors, air filter and coolant 1270/1470 207
Sensors, ambient temperature 207
Sensors, frame steering 208
Sensors, drive pedal 208
Sensors, transmission 209
Sensors, 8W transmission 210
Sensors, brake system 211
Sensors, fuel tank 211
Sensors, hydraulic oil tank 212
Sensors, work hydraulics 213
Sensors, boom 214
Damping sensors, CH6 and CH7 booms 215
Sensors, cabin 216
Bulbs 216
Grounding points, redesigned R&L cabin 218
Hydraulic pressure measurements 218
Drive hydraulics (A11 Pump) 219
A11 main pressure relief valve 220
Maximum drive pressure 222
A11 maximum work pressure settings 223
A11 LS pressure difference Delta P 224
Drive motor pressure cut-off setting 225
Work hydraulics (A10 Pump) 225
A10 main pressure relief valve 226
A10 maximum work pressure settings 227
A10 LS pressure difference Delta P 228
Auxiliary valve pressure 229
Boom valve LS relief pressures 230
Cabin rotating and levelling pressure 231
Hydraulic fan pump pressure 232
Frame brake pressure 233
Brake hydraulics 233
Drive and work brake pressures 234
Loading range pressures 235
Loading pressure 236
Hydraulic oil sampling valve 237
Vacuum pump 238
Engine hoods 239
Lifting the hoods 240
Lifting the hoods without electric power 241
Boom general servicing 241
Changing wheels 242
Anti-slip chain fitting 243
Tracks fitting 1/4 243
Tracks fitting 2/4 244
Tracks fitting 3/4 244
Tracks fitting 4/4 245
Periodic maintenance 246
Introduction 246
Uptime maintenance planner 246
Optional equipment maintenance 246
Pre-heater maintenance 247
Run the pre-heater for a few minutes 247
Fault display descriptions 248
Fault diagnosis (EasyStart) 249
Fault diagnosis (Module timer) 250
Service codes 250
Central greasing system maintenance 252
Lubrication frequency and volume amount adjustment 253
Reservoir filling 254
System check 255
Troubleshooting 256
Fire protection system maintenance 257
10 hours or daily 258
50 hours or weekly 258
Every 12 months 259
IBC maintenance 259
Every 10 hours or daily 259
Check hydraulic oil level 260
Check engine oil level 261
Check boom structures visually 262
Every 50 hours or weekly 263
Check machine visually 263
Check high/low gear oil level 264
Check differential oil level 265
Check hub gear oil level 266
Check boom screw joints 267
Check joint pins of the boom 268
Check harvester head mounting 268
Check bogie casing for leaks 269
Check the cooler cleanness 270
Grease middle joint 271
Check and grease cabin rotation and leveling system 272
Check boom slew housing oil level 273
Grease the boom 274
Manual greasing 275
Manual centralised greasing 276
Rotator and link 277
Every 250 hours 277
Check high/low gear oil level 278
Check tire pressures 278
Check the door switch 279
Check secondary exit 280
Check cabin fresh-air filters 281
Every 500 hours 281
Change engine oil and oil filter 282
Replace fuel filters 284
Check the drive belt wear 286
Check crankcase vent tube 287
Check air intake system 288
Check cooling system 289
Check engine coolant level 290
Check electrolyte level of batteries 291
Drain water deposited in boom base 292
Check extension boom clearances 293
Every 1000 hours 293
Check valve clearance 294
Clean DEF tank 309
Replace DEF dosing unit filter 311
Clean or replace air filter elements 312
Replace hydraulic tank oil filters 314
Replace hydraulic tank breather/dryer 315
Bleed hydraulic tank 316
Grease the driveshafts 317
Grease bogie slew bearings 318
Check wheel rims and fastening bolts 319
Check axle fastening bolts 320
Check frame brake fastening screws 321
Check air conditioner 322
Change cabin fresh-air filters 323
Clean rotator magnetic plug 324
Tighten rotator screws 325
Every 2000 hours 326
Change coolant 327
Change hydraulic oil 329
Change high/low gear oil 331
Change differential oil 332
Drain brake cylinders 334
Change bogie casing oil 335
Change hub gear oil 336
Change the boom slew housing oil 337
Grease cabin door hinges 338
As required 338
Clean the machine 339
Drain fuel filter 340
Replace drive belt 341
Replace filter-dryer-receiver 342
Check drive brake oil level 350
Change brake pedal circuit oil 351
Check cabin stairs 352
Adjust brake cylinders 353
Adjust rotator link brakes 355
Inspect chain shot guard 356
Identification of excessive wear and damage 357
Transporting, towing and storing 358
Transporting the Machine 358
Harvester head fastening for transportation 359
Chain lengths for boom and head combinations 359
Harvester transportation position 361
Tie-down and lifting points 362
Towing the machine 362
Release parking brake cylinders 363
Releasing twin pump drive valve 364
Releasing the work brake 365
Releasing the steering 366
Stowing a disabled boom 366
By-passing the boom valve 367
Preparing machine for storage 368
After Storage 370
Environment, recycling and post-use 372
Index 373
Attachments 378
Declaration of Conformity template_en 379
1270G_brochure_en 381
1270G_8W_brochure_en 385
a08020_F_GAS_DOC_en 389
a02326_Arm_Silikonilayout 391
Bucher_Saw_Motor_Warmup 393
a07824_LS-pressures_G_Harv_en 396
UMP_1270G_1470G_FT4_ATS_EN 398
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 401
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