John Deere 1270G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1270G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
P/N: F690005_VW
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1270G 6W, 1270G 8W
Series: G SERIES
Serial: 1WJ1270G003505-3884
1270G FT4 (6 and 8 wheel) Operator’s instructions
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1270G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
California Proposition 65 Warning 10
Non-road emissions control warranty statement 10
John Deere Harvester 11
Brochures 11
Machine identification 12
Engine identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Harvester cabin noise 25
Vibration levels in harvester cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 26
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 27
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 29
Driving/Transporting on Public Roads 30
Cold environment operation 30
Ensure Safety before Driving on Frozen Waters 31
Avoid Fires and Explosions 31
What To Do If the Machine Catches Fire? 32
Hand-held fire extinguisher 33
After a fire 33
Maintenance 34
Keep Machine in Good Condition 34
Use Proper Clothing 35
Use Proper Tools 35
Support Machine Properly 36
Service Cooling System Safely 36
Prevent Battery Explosions 37
Prevent Acid Burns 37
Start Only from Operator’s Seat 38
Beware of Exhaust Fumes 38
Exhaust filter cleaning 39
Exhaust filter maintenance 39
Handle ash safely 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Filling and servicing DEF system 45
Dispose of Waste Properly 45
Disposal of diesel exhaust fluid (DEF) 45
Safety Decal Locations 46
Cabin non-text safety decals 46
Machine non-text safety decals 47
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Main switch panel 50
Power outlets 51
Rotating and levelling cabin 52
Operator’s seat – comfort 53
Final Tier 4 (Stage IV) engines 53
Air intake and exhaust system diagram 54
Aftertreatment system (ATS) 55
Exhaust filter 56
Elevated engine RPM 56
Fuel dosing unit 58
Fuel dosing injector 59
SCR system operation 60
DEF tank and header 61
DEF tank operating levels 62
DEF dosing unit 63
DEF dosing injector 65
SCR system derates 66
Regeneration 67
Exhaust filter soot load levels 67
Passive regeneration 68
Active regeneration 69
Manual regeneration 70
Service regeneration 71
Hydraulics 72
8-wheel hydraulics 73
Controls 74
Driving controls 74
Main switch 74
Safety switches and emergency stop 75
Ignition switch 76
Dashboard 77
Boom controls 79
Left keypad in harvester 80
Right keypad in harvester 81
Extra keypad 82
Lights and wipers 83
Cabin lights and service lights 84
Work lights 85
Driving lights 86
Window wipers and washers 87
Right-hand side storage box 89
Central locking system 90
Air Conditioner 91
General system operation 91
Temperature setting 93
Fan control 93
Recirc mode 94
Defrost mode 95
Pre-heater modem 96
SMS interface 96
Pre-heater system 98
Operation sequences 99
Setting the timer 100
Switching on the heater 100
Heating pre-selection 101
Switching off the heater 101
Changing the Heating Duration 102
Operating the machine 103
Engine 103
Starting the engine 103
Cold weather starting 104
After starting 104
Aftertreatment system 105
Filter cleaning switch 106
Work mode display icons 107
Alarms 108
DEF system operating cycles 109
Icons 110
Alarms and derates 110
Turning off the FT4 engine 111
Driving 111
Off-road driving 112
On-road driving 112
Cabin rotating and levelling 113
High/low gear and front wheel drive 113
ECO mode 114
Regulable ECO 115
Differential locks 116
Boom and harvester head 117
Warming up work hydraulics 117
Using the Boom 118
Processing Power Control modes 119
Boom levelling 119
Boom suspended mode 120
Smooth Boom Control (SBC) 121
After Using the Boom 122
At the End of the Work Day 122
General maintenance 123
Cabin windows cleaning and inspection 123
Refueling the Machine 124
Refilling the diesel exhaust fluid (DEF) tank 125
Fluids and lubricants 126
Diesel fuel (ULSD) 127
Bio-Diesel Fuel 127
Cold weather operation 128
Handling and storing diesel fuel 129
Lubricity of diesel fuel 129
Diesel exhaust fluid (DEF) 130
Storing diesel exhaust fluid (DEF) 130
Testing diesel exhaust fluid (DEF) 131
Diesel engine oil 131
Diesel engine oil and filter service intervals 132
John Deere Break-In™ Plus Engine Oil 133
Additional engine oil information 133
Engine coolant 134
Hydraulic oil requirements 135
Gear oil 136
Brake fluid 136
Grease 137
Welding instructions 137
Electrical components 138
Batteries 139
Using Booster Batteries 139
Fuses and relays 140
Main fuses 141
Rear carriage fuses 142
Rear carriage relays 143
Cabin fuses 144
Cabin relays 146
Wiring harness fuses and relays 147
Harvester MECA CAN architecture 148
Controllers 149
Engine Control Unit (ECU) 149
Cabin controller (CAB) 150
XL4 PC 151
Telematics components 152
MTG module 153
Antennas 153
Aftertreatment system electrics 154
CAN and LIN bus communication 155
ATS sensors on LIN bus 156
ATS sensors on the CAN bus 157
Sensors and switches 158
Engine sensors, actuators and connectors (9 0L) 159
Electrical engine components 1/5 161
Electrical engine components 2/5 163
Electrical engine components 3/5 165
Electrical engine components 4/5 167
Electrical engine components 5/5 168
Sensors, Aftertreatment system 169
Sensors, air filter and coolant 170
Sensors, ambient temperature 170
Sensors, frame steering 171
Sensors, drive pedal 172
Sensors, transmission 173
Sensors, 8W transmission 174
Sensors, brake system 175
Sensors, fuel tank 175
Sensors, hydraulic oil tank 176
Sensors, work hydraulics 177
Sensors, boom 178
Damping sensors, CH6 and CH7 booms 179
Sensors, cabin 180
Bulbs 180
Grounding points, redesigned R&L cabin 182
Hydraulic pressure measurements 182
Drive hydraulics (A11 Pump) 183
A11 main pressure relief valve 184
Maximum drive pressure 186
A11 maximum work pressure settings 187
A11 LS pressure difference Delta P 188
Drive motor pressure cut-off setting 189
Work hydraulics (A10 Pump) 189
A10 main pressure relief valve 190
A10 maximum work pressure settings 191
A10 LS pressure difference Delta P 192
Auxiliary valve pressure 193
Boom valve LS relief pressures 194
Cabin rotating and levelling pressure 195
Hydraulic fan pump pressure 196
Frame brake pressure 197
Brake hydraulics 197
Drive and work brake pressures 198
Loading range pressures 199
Loading pressure 200
Hydraulic oil sampling valve 201
Vacuum pump 202
Engine hoods 203
Lifting the hoods 204
Lifting the hoods without electric power 205
Boom general servicing 205
Changing Wheels 206
Tracks, chains and wheel ballasting 207
Anti-Slip Fitting 207
Tracks fitting 1/4 208
Tracks fitting 2/4 208
Tracks fitting 3/4 209
Tracks fitting 4/4 209
Periodic maintenance 210
Introduction 210
Uptime maintenance planner 210
Optional equipment maintenance 210
Pre-heater maintenance 211
Run the pre-heater for a few minutes 211
Fault diagnosis 212
Service codes 212
Central greasing system maintenance 214
Lubrication frequency and volume amount adjustment 215
Reservoir filling 216
System check 217
Troubleshooting 218
Fire protection system maintenance 219
10 hours or daily 219
50 hours or weekly 220
Every 12 months 220
Every 10 hours or daily 220
Check hydraulic oil level 221
Check engine oil level 222
Check boom structures visually 223
Every 50 hours or weekly 223
Check machine visually 224
Check high/low gear oil level 225
Check differential oil level 226
Check hub gear oil level 227
Check boom screw joints 228
Check joint pins of the boom 229
Check harvester head mounting 229
Check bogie casing for leaks 230
Check the cooler cleanness 231
Grease middle joint 232
Check and grease cabin rotation and levelling system 233
Check boom slew housing oil level 234
Grease the boom 235
Manual greasing 236
Manual centralised greasing 237
Rotator and link 238
Every 250 hours 238
Check high/low gear oil level 239
Check tyre pressures 239
Check the door switch 240
Check cabin fresh-air filters 241
Every 500 hours 241
Change engine oil and oil filter 242
Replace fuel filters 244
Check the drive belt wear 246
Check crankcase vent tube 247
Check air intake system 248
Check cooling system 249
Check engine coolant level 250
Check electrolyte level of batteries 251
Drain water deposited in boom base 252
Check extension boom clearances 253
Every 1000 hours 253
Valve clearance check 254
Replace air filter elements 269
Test engine coolant 271
Change hydraulic oil 272
Replace hydraulic tank oil filters 274
Replace hydraulic tank breather/dryer 275
Bleed hydraulic tank 276
Grease the driveshafts 277
Grease bogie slew bearings 278
Check wheel rims and fastening bolts 279
Check axle fastening bolts 280
Check frame brake fastening screws 281
Check air conditioner 282
Change cabin fresh-air filters 283
Clean rotator magnetic plug 284
Tighten rotator screws 285
Every 2000 hours 286
Change coolant 287
Replace DEF filter 289
Change high/low gear oil 290
Change differential oil 291
Drain brake cylinders 293
Change bogie casing oil 294
Change hub gear oil 295
Change the boom slew housing oil 296
As required 297
Clean the machine 297
Drain fuel filter 298
Replace drive belt 299
Replace filter-dryer-receiver 300
Check drive brake oil level 309
Change brake pedal circuit oil 310
Check secondary exit 311
Check cabin stairs 312
Adjust brake cylinders 313
Adjust rotator link brakes 315
Inspect chain shot guard 316
Identification of excessive wear and damage 317
Transporting, towing and storing 318
Transporting the Machine 318
Harvester head fastening for transportation 319
Chain lengths for boom and head combinations 319
Harvester transportation position 321
Tie-down and lifting points 322
Towing the machine 322
Release parking brake cylinders 323
Releasing twin pump drive valve 324
Releasing the work brake 325
Releasing the steering 326
Stowing a disabled boom 326
By-passing the boom valve 327
Preparing machine for storage 328
After Storage 330
Environment, recycling and post-use 332
Index 333
Attachments 337
Declaration of Conformity template_en 338
1270G_brochure_en 340
1270G_8W_brochure_en 344
a02326_Arm_Silikonilayout 348
Bucher_Saw_Motor_Warmup 350
a07824_LS-pressures_G_Harv_en 353
UMP_1270G_1470G_FT4_EN 355
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 358
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