John Deere 1270G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1270G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
P/N: F700263_VY
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1270G 6W, 1270G 8W
Series: G SERIES
Serial: 1WJ1270G003885-4468
1270G FT4 (6 and 8 wheel) Operator’s instructions, ATS update
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1270G Final Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
California Proposition 65 Warning 10
Non-road emissions control warranty statement 10
John Deere Harvester 11
1270G 6W and 1270G 8W brochures 11
Machine identification 12
9 0L Engine Identification 13
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Harvester cabin noise 24
Vibration levels in harvester cabin 25
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 27
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 29
Driving/Transporting on Public Roads 30
Cold environment operation 30
Ensure Safety before Driving on Frozen Waters 31
Avoid Fires and Explosions 31
What To Do If the Machine Catches Fire? 32
Hand-held fire extinguisher 33
After a fire 33
Maintenance 34
Keep Machine in Good Condition 34
Use Proper Clothing 35
Use Proper Tools 35
Support Machine Properly 36
Service Cooling System Safely 36
Prevent Battery Explosions 37
Prevent Acid Burns 37
Start Only from Operator’s Seat 38
Beware of Exhaust Fumes 38
Exhaust filter cleaning 39
Exhaust filter maintenance 39
Handle ash safely 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Filling and servicing DEF system 45
Dispose of Waste Properly 45
Disposal of diesel exhaust fluid (DEF) 45
Safety Decal Locations 46
Cabin non-text safety decals 46
Machine non-text safety decals 47
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Main switch panel 50
Power outlets 51
Rotating and leveling cabin 52
Operator’s seat – comfort 53
Final Tier 4 engines 53
Air intake and exhaust system diagram 54
Aftertreatment system (ATS) 55
Exhaust filter 56
Elevated engine RPM 56
Fuel dosing unit 58
Fuel dosing injector 59
SCR system operation 60
DEF tank and header (CAN based) 61
DEF tank operating levels 62
DEF dosing unit 63
DEF dosing injector 65
SCR system derates 66
Regeneration 67
Exhaust filter soot load levels 67
Passive regeneration 68
Active regeneration 69
Manual regeneration 70
Service regeneration 71
Tires 72
Tracks, anti-slip chains and wheel ballasting 73
Tracks in winter conditions 74
Track recommendations for winter 74
Hydraulics 75
Controls 76
Driving controls 76
Main switch 76
Safety switches and emergency stop 77
Ignition switch 78
Dashboard 79
Boom controls 81
Harvester IBC boom controls 82
Left keypad in harvester 83
Right keypad in harvester 84
Extra keypad 85
Lights and wipers 86
Cabin lights and service lights 87
Work lights 88
On road driving lights 89
Window wipers and washers 90
Right-hand side storage box 92
Central locking system 93
Air Conditioner 94
General system operation 94
Temperature setting 96
Fan control 96
Recirc mode 97
Defrost mode 98
Pre-heater modem 99
SMS interface 99
Pre-heater system 101
Operation sequences 102
Setting the timer 103
Switching on the heater 103
Heating pre-selection 104
Switching off the heater 104
Changing the Heating Duration 105
Operating the machine 106
Engine 106
Starting the engine 106
Cold weather starting 107
After starting 107
Aftertreatment system 108
Filter cleaning switch 109
Work mode display icons 110
Alarms 111
DEF system operating cycles 112
Icons 113
Alarms and derates 113
Turning off the FT4 engine 114
Driving 114
Off-road driving 115
On-road driving 115
Cabin rotating and leveling 116
High/low gear and front wheel drive 116
ECO mode 117
Regulable ECO 118
ECO RPM threshold 119
Differential locks 120
Boom and harvester head 121
Warming up work hydraulics 121
Using the Boom 122
IBC mode 122
Boom trajectories 123
Hill mode 124
System backup 125
Processing Power Control modes 126
Boom levelling 126
Boom suspended mode 127
Smooth Boom Control (SBC) 128
After using the boom 129
At the End of the Work Day 130
General maintenance 131
Cabin windows cleaning and inspection 131
Refueling the Machine 132
Refilling the diesel exhaust fluid (DEF) tank 133
Fluids and lubricants 134
Diesel fuel (ULSD) 134
Bio-Diesel Fuel 135
Cold weather operation 136
Handling and storing diesel fuel 137
Lubricity of diesel fuel 137
Diesel exhaust fluid (DEF) 138
Storing diesel exhaust fluid (DEF) 138
Testing diesel exhaust fluid (DEF) 139
Diesel engine oil 139
Diesel engine oil and filter service intervals 140
John Deere Break-In™ Plus Engine Oil 141
Additional engine oil information 141
Engine coolant 142
Hydraulic oil requirements 143
Gear oil 144
Brake fluid 144
Grease 145
Welding instructions 145
Electrical components 146
Batteries 147
Trickle charging 148
Using Booster Batteries 150
Fuses and relays 151
Main fuses 152
Rear carriage fuses 153
Rear carriage relays 154
Cabin fuses 155
Cabin relays 156
Wiring harness fuses and relays 157
G-series harvester CAN architecture (M50) 158
Controllers 159
Engine Control Unit (ECU) 160
Cabin controller (CAB) 160
Rotating and Levelling Controller (RLC) M50 161
XL4 PC (High Spec) 162
Telematics components 163
MTG module 164
Antennas 164
Aftertreatment system electrics 165
CAN and LIN bus communication 166
ATS sensors on LIN bus 167
ATS sensors on the CAN bus 168
Sensors and switches 169
Engine sensors, actuators and connectors (9 0L) 170
Electrical engine components 1/5 172
Electrical engine components 2/5 173
Electrical engine components 3/5 175
Electrical engine components 4/5 177
Electrical engine components 5/5 178
Sensors, Aftertreatment system 179
Sensors, air filter and coolant 1270/1470 180
Sensors, ambient temperature 180
Sensors, frame steering 181
Sensors, drive pedal 181
Sensors, transmission 182
Sensors, 8W transmission 183
Sensors, brake system 184
Sensors, fuel tank 184
Sensors, hydraulic oil tank 185
Sensors, work hydraulics 186
Sensors, boom 187
Damping sensors, CH6 and CH7 booms 188
Sensors, cabin 189
Bulbs 189
Grounding points, redesigned R&L cabin 191
Hydraulic pressure measurements 191
Drive hydraulics (A11 Pump) 192
A11 main pressure relief valve 193
Maximum drive pressure 195
A11 maximum work pressure settings 196
A11 LS pressure difference Delta P 197
Drive motor pressure cut-off setting 198
Work hydraulics (A10 Pump) 198
A10 main pressure relief valve 199
A10 maximum work pressure settings 200
A10 LS pressure difference Delta P 201
Auxiliary valve pressure 202
Boom valve LS relief pressures 203
Cabin rotating and levelling pressure 204
Hydraulic fan pump pressure 205
Frame brake pressure 206
Brake hydraulics 206
Drive and work brake pressures 207
Loading range pressures 208
Loading pressure 209
Hydraulic oil sampling valve 210
Vacuum pump 211
Engine hoods 212
Lifting the hoods 213
Lifting the hoods without electric power 214
Boom general servicing 214
Changing wheels 215
Anti-slip chain fitting 216
Tracks fitting 1/4 216
Tracks fitting 2/4 217
Tracks fitting 3/4 217
Tracks fitting 4/4 218
Periodic maintenance 219
Introduction 219
Uptime maintenance planner 219
Optional equipment maintenance 219
Pre-heater maintenance 220
Run the pre-heater for a few minutes 220
Fault diagnosis 221
Service codes 221
Central greasing system maintenance 223
Lubrication frequency and volume amount adjustment 224
Reservoir filling 225
System check 226
Troubleshooting 227
Fire protection system maintenance 228
10 hours or daily 228
50 hours or weekly 229
Every 12 months 229
IBC maintenance 230
Every 10 hours or daily 230
Check hydraulic oil level 231
Check engine oil level 232
Check boom structures visually 233
Every 50 hours or weekly 234
Check machine visually 234
Check high/low gear oil level 235
Check differential oil level 236
Check hub gear oil level 237
Check boom screw joints 238
Check joint pins of the boom 239
Check harvester head mounting 239
Check bogie casing for leaks 240
Check the cooler cleanness 241
Grease middle joint 242
Check and grease cabin rotation and leveling system 243
Check boom slew housing oil level 244
Grease the boom 245
Manual greasing 246
Manual centralised greasing 247
Rotator and link 248
Every 250 hours 248
Check high/low gear oil level 249
Check tire pressures 249
Check the door switch 250
Check secondary exit 251
Check cabin fresh-air filters 252
Every 500 hours 252
Change engine oil and oil filter 253
Replace fuel filters 255
Check the drive belt wear 257
Check crankcase vent tube 258
Check air intake system 259
Check cooling system 260
Check engine coolant level 261
Check electrolyte level of batteries 262
Drain water deposited in boom base 263
Check extension boom clearances 264
Every 1000 hours 264
Check valve clearance 265
Clean DEF tank 280
Replace DEF dosing unit filter 282
Clean or replace air filter elements 283
Replace hydraulic tank oil filters 285
Replace hydraulic tank breather/dryer 286
Bleed hydraulic tank 287
Grease the driveshafts 288
Grease bogie slew bearings 289
Check wheel rims and fastening bolts 290
Check axle fastening bolts 291
Check frame brake fastening screws 292
Check air conditioner 293
Change cabin fresh-air filters 294
Clean rotator magnetic plug 295
Tighten rotator screws 296
Every 2000 hours 297
Change coolant 298
Change hydraulic oil 300
Change high/low gear oil 302
Change differential oil 303
Drain brake cylinders 305
Change bogie casing oil 306
Change hub gear oil 307
Change the boom slew housing oil 308
Grease cabin door hinges 309
As required 309
Clean the machine 310
Drain fuel filter 311
Replace drive belt 312
Replace filter-dryer-receiver 313
Check drive brake oil level 321
Change brake pedal circuit oil 322
Check cabin stairs 323
Adjust brake cylinders 324
Adjust rotator link brakes 326
Inspect chain shot guard 327
Identification of excessive wear and damage 328
Transporting, towing and storing 329
Transporting the Machine 329
Harvester head fastening for transportation 330
Chain lengths for boom and head combinations 330
Harvester transportation position 332
Tie-down and lifting points 333
Towing the machine 333
Release parking brake cylinders 334
Releasing twin pump drive valve 335
Releasing the work brake 336
Releasing the steering 337
Stowing a disabled boom 337
By-passing the boom valve 338
Preparing machine for storage 339
After Storage 341
Environment, recycling and post-use 343
Index 344
Attachments 348
Declaration of Conformity template_en 349
1270G_brochure_en 351
1270G_8W_brochure_en 355
a08020_F_GAS_DOC_en 359
a02326_Arm_Silikonilayout 361
Bucher_Saw_Motor_Warmup 363
a07824_LS-pressures_G_Harv_en 366
UMP_1270G_1470G_FT4_EN 368
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 371
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