John Deere 1270E Tier 3 (IT4- platform) CTL Harvester Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1270E Tier 3 (IT4- platform) CTL Harvester Operator’s Manual – PDF DOWNLOAD
P/N: F677476_SX
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1270E IT4 T3 6W, 1270E IT4 T3 8W
Series: E SERIES
Serial: 1WJ1270E003009-3499
Operator’s instructions for 1270E Tier 3 (Stage IIIA) engine option build on IT4 platform and equipped with Gen II Rotating and Levelling Cabin.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1270E Tier 3 (IT4- platform) CTL Harvester Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere Harvester 10
Technical data 10
Machine identification 10
Engine Identification 11
Safety 12
Follow Laws and Regulations 12
Recognize Safety Information 12
Understand Signal Words 13
Prepare for Emergencies 13
Wear Protective Clothing 14
Handle Chemical Products Safely 14
Install Radio Transmitters Properly 15
Operating 15
Inspect machine 16
Attach Do not Operate Tag 16
Prevent Machine Runaway 17
Use Handholds and Steps 17
Handle Starting Fluids Safely 18
Pay Attention to Bystanders 18
Carry no passengers 19
Use Seat Belt 19
Cabin protective structures 20
Cabin windows 20
Secondary exit 22
Harvester cabin noise 22
Vibration levels in harvester cabin 23
Avoid Risks under Difficult Conditions 23
Operate the Boom Safely 24
Stop Working if Machine Gives an Alarm 25
Keep Danger Zone Clear 25
Avoid saw chain shots 26
Avoid Crush Points 27
Avoid Power Lines 27
Driving/Transporting on Public Roads 28
Cold environment operation 28
Ensure Safety before Driving on Frozen Waters 29
Avoid Fires and Explosions 29
What To Do If the Machine Catches Fire? 30
Hand-held fire extinguisher 31
After a fire 31
Maintenance 32
Keep Machine in Good Condition 32
Use Proper Clothing 33
Use Proper Tools 33
Support Machine Properly 34
Service Cooling System Safely 34
Prevent Battery Explosions 35
Prevent Acid Burns 35
Start Only from Operator’s Seat 36
Beware of Exhaust Fumes 36
Avoid High Pressure Fluids 37
Avoid Heating near Pressurized Fluid Lines 37
Make Welding Repairs Safely 38
Service Tires Safely 38
Service Air Conditioner Safely 39
Replace Xenon Worklamps Safely 39
Service Accumulators Safely 40
Service Steering System Safely 41
Refueling and Servicing Fuel System 41
Dispose of Waste Properly 42
Safety Decal Locations 42
Cabin non-text safety decals 43
Machine non-text safety decals 43
Machine text safety decals 44
Warranty 45
Standard Warranty Clauses 45
Standard Warranty 45
Extended Coverage 45
First 250 hours maintenance 45
Periodic Maintenance 46
Machine systems and components 47
Rotating and leveling cabin 47
Operator’s seat – comfort 48
Tires 49
Tracks, anti-slip chains and wheel ballasting 50
Electric system 51
Batteries 52
Fuses and relays 52
Main fuses 53
Battery center tab fuse 54
Front carriage fuses 55
Front carriage relays 56
Cabin fuses 57
Cabin relays 58
Rear carriage fuses and relays 59
Wiring harness fuses and relays 61
Machine control system (1270E/1470E) 62
XL4 PC 63
Engine Control Unit (ECU) 64
Cabin controller (CAB) 64
Tier 3 Engine sensors (9 0L) 65
Engine sensors 1/4 66
Engine sensors 2/4 67
Engine sensors 3/4 68
Engine sensors 4/4 69
Sensors, air intake system and coolant 70
Sensors, ambient temperature 70
Sensors, hydraulic oil tank 71
Sensors, transmission 72
Sensors, 8W transmission 73
Sensors, brake system 74
Sensors, fuel tank 74
Sensors, frame 75
Sensors, drive pedal 76
Sensors, boom 77
Damping sensors, CH6 and CH7 booms 78
Sensors, cabin 79
Sensors, work hydraulics 80
Bulbs 80
Grounding points, frame 82
Grounding points, redesigned R&L cabin 83
Telematics components 84
MTG module 85
Antennas 85
Hydraulics 86
Drive valve and DVC 87
Controls 88
Driving controls 88
Main switch 88
Safety switches and emergency stop 89
Ignition switch 90
Dashboard 91
Boom controls 93
Left keypad in harvester 94
Right keypad in harvester 95
Extra keypad 96
Lights and wipers 97
Cabin lights and service lights 98
Work lights 99
Driving lights 100
Window wipers and washers 101
Right-hand side storage box 103
Central locking system 104
Air Conditioner 105
General system operation 105
Temperature setting 107
Fan control 107
Recirc mode 108
Defrost mode 109
Pre-heater modem 110
SMS interface 110
Pre-heater system 112
Operation sequences 113
Setting the timer 114
Switching on the heater 114
Heating pre-selection 115
Switching off the heater 115
Changing the Heating Duration 116
Operating the machine 117
Engine 117
Starting the engine 117
Cold weather starting 118
After starting 118
Turning off the engine 119
Driving 119
Off-road driving 119
On-road driving 120
Cabin rotating and levelling 121
High/low gear and front wheel drive 121
ECO mode 122
Regulable ECO 123
ECO RPM threshold 124
Differential locks 125
Boom and harvester head 126
Warming up work hydraulics 126
Using the Boom 127
Processing Power Control modes 128
Boom levelling 128
Boom suspended mode 129
Smooth Boom Control (SBC) 130
After Using the Boom 131
At the End of the Work Day 131
General maintenance 132
Cabin windows cleaning and inspection 132
Refueling the Machine 133
Fluids and lubricants 134
Diesel fuel 134
Bio-Diesel Fuel 135
Minimizing the effect of cold weather on diesel engines 136
Handling and storing diesel fuel 137
Lubricity of diesel fuel 137
Engine oil 138
Diesel engine oil and filter service intervals 138
Diesel engine break-in oil 139
Additional engine oil information 140
Coolant 141
Hydraulic oil requirements 144
Gear oil 145
Brake fluid 145
Grease 146
Using Booster Batteries 147
Welding instructions 147
Hydraulic oil sampling valve 149
Hydraulic pressure measurements 149
Drive hydraulics (A11 Pump) 150
A11 main pressure relief valve 151
Maximum drive pressure 153
A11 maximum work pressure settings 155
A11 LS pressure difference Delta P 156
Drive motor pressure cut-off setting 157
Work hydraulics (A10 Pump) 157
A10 main pressure relief valve 158
A10 maximum work pressure settings 159
A10 LS pressure difference Delta P 160
Auxiliary valve pressure 161
Boom valve LS relief pressures 162
Cabin rotating and levelling pressure 163
Hydraulic fan pump pressure 164
Frame brake pressure 165
Brake hydraulics 165
Drive and work brake pressures 166
Loading range pressures 167
Loading pressure 168
Vacuum pump 169
Engine hoods 170
Lifting the hoods 171
Lifting the hoods without electric power 172
Boom general servicing 172
Changing wheels 173
Anti-slip chain fitting 174
Tracks fitting 1/4 174
Tracks fitting 2/4 175
Tracks fitting 3/4 175
Tracks fitting 4/4 176
Periodic maintenance 177
Introduction 177
Uptime maintenance planner 177
Optional equipment maintenance 177
Pre-heater maintenance 178
Run the pre-heater for a few minutes 178
Fault diagnosis 179
Service codes 179
Central greasing system maintenance 181
Lubrication frequency and volume amount adjustment 182
Reservoir filling 183
System check 184
Troubleshooting 185
Fire protection system maintenance 186
10 hours or daily 186
50 hours or weekly 187
Every 12 months 187
Every 10 hours or daily 187
Check hydraulic oil level 188
Check engine oil level 189
Check boom structures visually 190
Every 50 hours or weekly 191
Check machine visually 191
Check high/low gear oil level 192
Check differential oil level 193
Check hub gear oil level 194
Check boom screw joints 195
Check joint pins of the boom 196
Check harvester head mounting 196
Check bogie casing for leaks 197
Check the cooler cleanness 198
Grease middle joint 199
Check and grease cabin rotation and levelling system 200
Check boom slew housing oil level 201
Grease the boom 202
Manual greasing 203
Manual centralised greasing 204
Rotator and link 205
Every 250 hours 205
Check high/low gear oil level 206
Check tyre pressures 206
Check the door switch 207
Check secondary exit 208
Check cabin fresh-air filters 209
Every 500 hours 209
Change engine oil and oil filter 210
Replace fuel filters 212
Check the drive belt wear 214
Check crankcase vent tube 215
Check air intake system 216
Check cooling system 217
Check engine coolant level 217
Check electrolyte level of batteries 219
Drain water deposited in boom base 220
Check extension boom clearances 221
Every 1000 hours 221
Replace air filter elements 222
Test engine coolant 224
Change hydraulic oil 225
Replace hydraulic tank oil filters 227
Replace hydraulic tank breather/dryer 228
Bleed hydraulic tank 228
Grease the driveshafts 229
Grease bogie slew bearings 230
Check wheel rims and fastening bolts 231
Check axle fastening bolts 232
Check frame brake fastening screws 233
Check air conditioner 234
Change cabin fresh-air filters 235
Replace engine oil bypass filter 236
Clean rotator magnetic plug 237
Tighten rotator screws 238
Every 2000 hours 239
Check valve clearance 1/2 240
Check valve clearance 2/2 241
Change coolant 243
Check engine vibration damper 245
Change high/low gear oil 246
Change differential oil 247
Drain brake cylinders 249
Change bogie casing oil 250
Change hub gear oil 251
Change the boom slew housing oil 252
Grease cabin door hinges 253
As required 253
Clean the machine 254
Replace coolant filter 255
Drain fuel filters 255
Replace drive belt 256
Replace filter-dryer-receiver 257
Check cabin stairs 265
Check drive brake oil level 266
Change brake pedal circuit oil 267
Adjust brake cylinders 268
Adjust rotator link brakes 270
Inspect chain shot guard 271
Identification of excessive wear and damage 272
Transporting, towing and storing 273
Transporting the Machine 273
Harvester head fastening for transportation 274
Chain lengths for boom and head combinations 274
Harvester transportation position 276
Tie-down and lifting points 277
Towing the machine 277
Release parking brake cylinders 278
Releasing twin pump drive valve 279
Releasing the work brake 280
Releasing the steering 281
Stowing a disabled boom 281
By-passing the boom valve 282
Preparing machine for storage 283
After Storage 285
Environment, recycling and post-use 287
Index 288
Attachments 292
Declaration of Conformity template_en 293
1270E_1470E_IT4_en 295
1270E_1470E_T3T2_(IT4)_en 298
1270E_8W_(IT4)_specs_en 301
a08020_F_GAS_DOC_en 303
a02326_Arm_Silikonilayout 305
Bucher_Saw_Motor_Warmup 307
a07823_LS-pressures_E_Harv_en 310
UMP_1270E_1470E_T3_(IT4)_EN 312
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 315
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