John Deere 1270E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1270E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
P/N: F674311_SX
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1270E IT4 8W, 1270E IT4 6W
Series: E SERIES
Serial: 1WJ1270E003009-3499
Operator’s instructions for machines equipped with Gen II Rotating and Levelling Cabin.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1270E Interim Tier 4 CTL Harvester Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere Harvester 10
Technical data 10
Machine identification 10
Engine Identification 11
Non-road emissions control warranty statement 11
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Harvester cabin noise 23
Vibration levels in harvester cabin 24
Avoid Risks under Difficult Conditions 24
Operate the Boom Safely 25
Stop Working if Machine Gives an Alarm 26
Keep Danger Zone Clear 26
Avoid saw chain shots 27
Avoid Crush Points 28
Avoid Power Lines 28
Driving/Transporting on Public Roads 29
Cold environment operation 29
Ensure Safety before Driving on Frozen Waters 30
Avoid Fires and Explosions 30
What To Do If the Machine Catches Fire? 31
Hand-held fire extinguisher 32
After a fire 32
Maintenance 33
Keep Machine in Good Condition 33
Use Proper Clothing 34
Use Proper Tools 34
Support Machine Properly 35
Service Cooling System Safely 35
Prevent Battery Explosions 36
Prevent Acid Burns 36
Start Only from Operator’s Seat 37
Beware of Exhaust Fumes 37
Exhaust filter cleaning 38
Exhaust filter maintenance 38
Handle ash safely 39
Avoid High Pressure Fluids 39
Avoid Heating near Pressurized Fluid Lines 40
Make Welding Repairs Safely 40
Service Tires Safely 41
Service Air Conditioner Safely 41
Replace Xenon Worklamps Safely 42
Service Accumulators Safely 42
Service Steering System Safely 43
Refueling and Servicing Fuel System 43
Dispose of Waste Properly 44
Safety Decal Locations 44
Cabin non-text safety decals 45
Machine non-text safety decals 45
Machine text safety decals 46
Warranty 47
Standard Warranty Clauses 47
Standard Warranty 47
Extended Coverage 47
First 250 hours maintenance 47
Periodic Maintenance 48
Machine systems and components 49
Rotating and leveling cabin 49
Operator’s seat – comfort 50
Aftertreatment system 50
Exhaust filter 51
Elevated engine RPM 51
Fuel dosing injector 52
Regeneration 52
Exhaust filter soot load levels 53
Passive regeneration 53
Active regeneration 54
Manual regeneration 55
Service regeneration 56
Tires 57
Tracks, anti-slip chains and wheel ballasting 58
Electric system 59
Batteries 60
Fuses and relays 60
Main fuses 61
Battery center tab fuse 62
Front carriage fuses 63
Front carriage relays 64
Cabin fuses 65
Cabin relays 66
Rear carriage fuses and relays 67
Wiring harness fuses and relays 69
Machine control system (1270E/1470E) 70
XL4 PC 71
Engine Control Unit (ECU) 72
Cabin controller (CAB) 72
Engine sensors, actuators and connectors (9 0L) 73
Electrical engine components 1/5 75
Electrical engine components 2/5 77
Electrical engine components 3/5 79
Electrical engine components 4/5 81
Electrical engine components 5/5 82
Sensors, Aftertreatment system 83
Sensors, air filter and coolant 84
Sensors, ambient temperature 84
Sensors, hydraulic oil tank 85
Sensors, transmission 86
Sensors, 8W transmission 87
Sensors, brake system 88
Sensors, fuel tank 88
Sensors, frame 89
Sensors, drive pedal 90
Sensors, boom 91
Damping sensors, CH6 and CH7 booms 92
Sensors, cabin 93
Sensors, work hydraulics 94
Bulbs 94
Grounding points, frame 96
Grounding points, redesigned R&L cabin 97
Telematics components 98
MTG module 99
Antennas 99
Hydraulics 100
Drive valve and DVC 101
Controls 102
Driving controls 102
Main switch 102
Safety switches and emergency stop 103
Ignition switch 104
Dashboard 105
Boom controls 107
Left keypad in harvester 108
Right keypad in harvester 109
Extra keypad 110
Lights and wipers 111
Cabin lights and service lights 112
Work lights 113
Driving lights 114
Window wipers and washers 115
Right-hand side storage box 117
Central locking system 118
Air Conditioner 119
General system operation 119
Temperature setting 121
Fan control 121
Recirc mode 122
Defrost mode 123
Pre-heater modem 124
SMS interface 124
Pre-heater system 126
Operation sequences 127
Setting the timer 128
Switching on the heater 128
Heating pre-selection 129
Switching off the heater 129
Changing the Heating Duration 130
Operating the machine 131
Engine 131
Starting the engine 131
Cold weather starting 132
After starting 132
Turning off the IT4 engine 133
Aftertreatment system 133
Filter cleaning switch 134
Work mode display icons 135
Alarms 136
Driving 136
Off-road driving 136
On-road driving 137
Cabin rotating and levelling 138
High/low gear and front wheel drive 138
ECO mode 139
Regulable ECO 140
ECO RPM threshold 141
Differential locks 142
Boom and harvester head 143
Warming up work hydraulics 143
Using the Boom 144
Processing Power Control modes 145
Boom levelling 145
Boom suspended mode 146
Smooth Boom Control (SBC) 147
After Using the Boom 148
At the End of the Work Day 148
General maintenance 149
Cabin windows cleaning and inspection 149
Refueling the Machine 150
Fluids and lubricants 151
Diesel fuel 151
Bio-Diesel Fuel 152
Cold weather operation 153
Handling and storing diesel fuel 153
Lubricity of diesel fuel 154
Diesel engine oil 155
Diesel engine oil and filter service intervals 155
John Deere Break-In™ Plus Engine Oil 156
Additional engine oil information 157
Engine coolant 157
Hydraulic oil requirements 159
Gear oil 160
Brake fluid 160
Grease 161
Using Booster Batteries 162
Welding instructions 162
Hydraulic pressure measurements 163
Drive hydraulics (A11 Pump) 164
A11 main pressure relief valve 165
Maximum drive pressure 167
A11 maximum work pressure settings 169
A11 LS pressure difference Delta P 170
Drive motor pressure cut-off setting 171
Work hydraulics (A10 Pump) 171
A10 main pressure relief valve 172
A10 maximum work pressure settings 173
A10 LS pressure difference Delta P 174
Auxiliary valve pressure 175
Boom valve LS relief pressures 176
Cabin rotating and levelling pressure 177
Hydraulic fan pump pressure 178
Frame brake pressure 179
Brake hydraulics 179
Drive and work brake pressures 180
Loading range pressures 181
Loading pressure 182
Hydraulic oil sampling valve 183
Vacuum pump 184
Engine hoods 185
Lifting the hoods 186
Lifting the hoods without electric power 187
Boom general servicing 187
Changing wheels 188
Anti-slip chain fitting 189
Tracks fitting 1/4 189
Tracks fitting 2/4 190
Tracks fitting 3/4 190
Tracks fitting 4/4 191
Periodic maintenance 192
Introduction 192
Uptime maintenance planner 192
Optional equipment maintenance 192
Pre-heater maintenance 193
Run the pre-heater for a few minutes 193
Fault diagnosis 194
Service codes 194
Central greasing system maintenance 196
Lubrication frequency and volume amount adjustment 197
Reservoir filling 198
System check 199
Troubleshooting 200
Fire protection system maintenance 201
10 hours or daily 201
50 hours or weekly 202
Every 12 months 202
Every 10 hours or daily 202
Check hydraulic oil level 203
Check engine oil level 204
Check boom structures visually 205
Every 50 hours or weekly 206
Check machine visually 206
Check high/low gear oil level 207
Check differential oil level 208
Check hub gear oil level 209
Check boom screw joints 210
Check joint pins of the boom 211
Check harvester head mounting 211
Check bogie casing for leaks 212
Check the cooler cleanness 213
Grease middle joint 214
Check and grease cabin rotation and levelling system 215
Check boom slew housing oil level 216
Grease the boom 217
Manual greasing 218
Manual centralised greasing 219
Rotator and link 220
Every 250 hours 220
Check high/low gear oil level 221
Check tyre pressures 221
Check the door switch 222
Check secondary exit 223
Check cabin fresh-air filters 224
Every 500 hours 224
Change engine oil and oil filter 225
Replace fuel filters 227
Check the drive belt wear 229
Check crankcase vent tube 230
Check air intake system 231
Check cooling system 232
Check engine coolant level 233
Check electrolyte level of batteries 234
Drain water deposited in boom base 235
Check extension boom clearances 236
Every 1000 hours 236
Check valve clearances 237
Replace air filter elements 258
Test engine coolant 260
Change hydraulic oil 261
Replace hydraulic tank oil filters 263
Replace hydraulic tank breather/dryer 264
Bleed hydraulic tank 264
Grease the driveshafts 265
Grease bogie slew bearings 266
Check wheel rims and fastening bolts 267
Check axle fastening bolts 268
Check frame brake fastening screws 269
Check air conditioner 270
Change cabin fresh-air filters 271
Replace engine oil bypass filter 272
Clean rotator magnetic plug 273
Tighten rotator screws 274
Every 2000 hours 275
Change coolant 276
Change high/low gear oil 278
Change differential oil 279
Drain brake cylinders 281
Change bogie casing oil 282
Change hub gear oil 283
Change the boom slew housing oil 284
Grease cabin door hinges 285
As required 285
Clean the machine 286
Replace coolant filter 287
Drain fuel filter 287
Replace drive belt 288
Replace filter-dryer-receiver 289
Check drive brake oil level 297
Change brake pedal circuit oil 298
Adjust brake cylinders 299
Check cabin stairs 301
Adjust rotator link brakes 302
Inspect chain shot guard 303
Identification of excessive wear and damage 304
Transporting, towing and storing 305
Transporting the Machine 305
Harvester head fastening for transportation 306
Chain lengths for boom and head combinations 306
Harvester transportation position 308
Tie-down and lifting points 309
Towing the machine 309
Release parking brake cylinders 310
Releasing twin pump drive valve 311
Releasing the work brake 312
Releasing the steering 313
Stowing a disabled boom 313
By-passing the boom valve 314
Preparing machine for storage 315
After Storage 317
Environment, recycling and post-use 319
Index 320
Attachments 324
Declaration of Conformity template_en 325
1270E_8W_(IT4)_specs_en 327
1270E_1470E_IT4_en 329
a08020_F_GAS_DOC_en 332
a02326_Arm_Silikonilayout 334
Bucher_Saw_Motor_Warmup 336
a07823_LS-pressures_E_Harv_en 339
UMP_1270E_1470E_IT4_EN 341
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 344
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