John Deere 1270E CTL Harvester Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1270E CTL Harvester Operator’s Manual – PDF DOWNLOAD
P/N: F674311GENI_VW
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1270E IT4 6W, 1270E IT4 8W, 1470E IT4 CH8
Series: E SERIES
Serial:
1270E: WJ1270E002511-3008
1470E: WJ1470E001805-1899
Operator’s instructions for machines equipped with Gen I Rotating and Leveling Cabin.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1270E CTL Harvester Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere Harvester 10
Technical data 10
Machine identification 11
Engine Identification 11
Non-road emissions control warranty statement 12
Safety 14
Follow Laws and Regulations 14
Recognize Safety Information 14
Understand Signal Words 15
Prepare for Emergencies 15
Wear Protective Clothing 16
Handle Chemical Products Safely 16
Install Radio Transmitters Properly 17
Operating 17
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Handle Starting Fluids Safely 20
Pay Attention to Bystanders 20
Carry no passengers 21
Use Seat Belt 21
Cabin protective structures 22
Cabin windows 22
Secondary exit 24
Harvester cabin noise 25
Vibration levels in harvester cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 26
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 27
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 29
Driving/Transporting on Public Roads 30
Cold environment operation 30
Ensure Safety before Driving on Frozen Waters 31
Avoid Fires and Explosions 31
What To Do If the Machine Catches Fire? 32
Hand-held fire extinguisher 33
After a fire 33
Maintenance 34
Keep Machine in Good Condition 34
Use Proper Clothing 35
Use Proper Tools 35
Support Machine Properly 36
Service Cooling System Safely 36
Prevent Battery Explosions 37
Prevent Acid Burns 37
Start Only from Operator’s Seat 38
Beware of Exhaust Fumes 38
Exhaust filter cleaning 39
Exhaust filter maintenance 39
Handle ash safely 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Dispose of Waste Properly 45
Safety Decal Locations 45
Cabin non-text safety decals 46
Machine non-text safety decals 46
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Rotating and levelling cabin 50
Operator’s seat – comfort 51
Aftertreatment system 51
Exhaust filter 52
Elevated engine RPM 52
Fuel dosing injector 53
Regeneration 54
Exhaust filter soot load levels 54
Passive regeneration 55
Active regeneration 56
Manual regeneration 57
Service regeneration 58
Electric system 59
Batteries 60
Fuses and relays 60
Main fuses 61
Battery center tab fuse 62
Front carriage fuses 63
Front carriage relays 64
Cabin fuses 65
Cabin relays 67
Rear carriage fuses and relays 68
Wiring harness fuses and relays 70
Machine control system (1270E/1470E) 71
XL4 PC 72
Engine Control Unit (ECU) 73
Cabin controller (CAB) 73
Engine sensors, actuators and connectors (9 0L) 74
Electrical engine components 1/5 76
Electrical engine components 2/5 78
Electrical engine components 3/5 80
Electrical engine components 4/5 82
Electrical engine components 5/5 83
Sensors, Aftertreatment system 84
Sensors, air filter and coolant 85
Sensors, ambient temperature 85
Sensors, hydraulic oil tank 86
Sensors, transmission 87
Sensors, 8W transmission 88
Sensors, brake system 89
Sensors, fuel tank 89
Sensors, frame 90
Sensors, drive pedal 91
Sensors, boom 92
Damping sensors, CH6 and CH7 booms 93
Sensors, cabin 94
Sensors, work hydraulics 95
Bulbs 95
Grounding points, frame 97
Grounding points, redesigned R&L cabin 98
Telematics components 99
MTG module 100
Antennas 100
Hydraulics 101
8-wheel hydraulics 102
Controls 103
Driving controls 103
Main switch 103
Safety switches and emergency stop 104
Ignition switch 105
Dashboard 106
Boom controls 108
Left keypad in harvester 109
Right keypad in harvester 110
Extra keypad 111
Lights and wipers 112
Cabin lights and service lights 113
Work lights 114
Driving lights 115
Window wipers and washers 116
Right-hand side storage box 118
Central locking system 119
Air Conditioner 120
General system operation 120
Temperature setting 122
Fan control 122
Recirc mode 123
Defrost mode 124
Pre-heater modem 125
SMS interface 125
Pre-heater system 127
Operation sequences 128
Setting the timer 129
Switching on the heater 129
Heating pre-selection 130
Switching off the heater 130
Changing the Heating Duration 131
Operating the machine 132
Engine 132
Starting the engine 132
Cold weather starting 133
After starting 133
Turning off the IT4 engine 134
Aftertreatment system 134
Filter cleaning switch 135
Work mode display icons 136
Alarms 137
Driving 137
Off-road driving 137
On-road driving 138
Cabin rotating and levelling 139
High/low gear and front wheel drive 139
ECO mode 140
Regulable ECO 141
Differential locks 142
Boom and harvester head 143
Warming up work hydraulics 143
Using the Boom 144
Processing Power Control modes 145
Boom levelling 145
Boom suspended mode 146
Smooth Boom Control (SBC) 147
After Using the Boom 148
At the End of the Work Day 148
General maintenance 149
Cabin windows cleaning and inspection 149
Refueling the Machine 150
Fluids and lubricants 151
Diesel fuel 151
Bio-Diesel Fuel 152
Cold weather operation 153
Handling and storing diesel fuel 154
Lubricity of diesel fuel 154
Diesel engine oil 155
Diesel engine oil and filter service intervals 155
John Deere Break-In™ Plus Engine Oil 156
Additional engine oil information 157
Engine coolant 157
Hydraulic oil requirements 159
Gear oil 160
Brake fluid 160
Grease 161
Using Booster Batteries 161
Welding instructions 161
Hydraulic pressure measurements 162
Drive hydraulics (A11 Pump) 163
A11 main pressure relief valve 164
Maximum drive pressure 166
A11 maximum work pressure settings 168
A11 LS pressure difference Delta P 169
Drive motor pressure cut-off setting 170
Work hydraulics (A10 Pump) 170
A10 main pressure relief valve 171
A10 maximum work pressure settings 172
A10 LS pressure difference Delta P 173
Auxiliary valve pressure 174
Boom valve LS relief pressures 175
Cabin rotating and levelling pressure 176
Hydraulic fan pump pressure 177
Frame brake pressure 178
Brake hydraulics 178
Drive and work brake pressures 179
Loading range pressures 180
Loading pressure 181
Hydraulic oil sampling valve 182
Vacuum pump 183
Engine hoods 184
Lifting the hoods 185
Lifting the hoods without electric power 186
Boom general servicing 186
Changing Wheels 187
Tracks, chains and wheel ballasting 188
Anti-Slip Fitting 188
Tracks fitting 1/4 189
Tracks fitting 2/4 189
Tracks fitting 3/4 190
Tracks fitting 4/4 190
Periodic maintenance 191
Introduction 191
Uptime maintenance planner 191
Optional equipment maintenance 191
Pre-heater maintenance 192
Run the pre-heater for a few minutes 192
Fault diagnosis 193
Service codes 193
Central greasing system maintenance 195
Lubrication frequency and volume amount adjustment 196
Reservoir filling 197
System check 198
Troubleshooting 199
Fire protection system maintenance 200
10 hours or daily 200
50 hours or weekly 201
Every 12 months 201
Every 10 hours or daily 201
Check hydraulic oil level 202
Check engine oil level 203
Check boom structures visually 204
Every 50 hours or weekly 204
Check machine visually 205
Check high/low gear oil level 206
Check differential oil level 207
Check hub gear oil level 208
Check boom screw joints 209
Check joint pins of the boom 210
Check harvester head mounting 210
Check bogie casing for leaks 211
Check the cooler cleanness 212
Grease middle joint 213
Check and grease cabin rotation and levelling system 214
Check boom slew housing oil level 215
Grease the boom 216
Manual greasing 217
Manual centralised greasing 218
Rotator and link 219
Every 250 hours 219
Check high/low gear oil level 220
Check tyre pressures 220
Check the door switch 221
Check cabin fresh-air filters 222
Every 500 hours 222
Change engine oil and oil filter 223
Replace fuel filters 225
Check the drive belt wear 227
Check crankcase vent tube 228
Check air intake system 229
Check cooling system 230
Check engine coolant level 231
Check electrolyte level of batteries 232
Drain water deposited in boom base 233
Check extension boom clearances 234
Every 1000 hours 234
Check valve clearances 235
Replace air filter elements 256
Test engine coolant 258
Change hydraulic oil 259
Replace hydraulic tank oil filters 261
Replace hydraulic tank breather/dryer 262
Bleed hydraulic tank 262
Grease the driveshafts 263
Grease bogie slew bearings 264
Check wheel rims and fastening bolts 265
Check axle fastening bolts 266
Check frame brake fastening screws 267
Check air conditioner 268
Change cabin fresh-air filters 269
Replace Puradyn filter element 270
Clean rotator magnetic plug 271
Tighten rotator screws 272
Every 2000 hours 273
Change coolant 274
Change high/low gear oil 276
Change differential oil 277
Drain brake cylinders 279
Change bogie casing oil 280
Change hub gear oil 281
Change the boom slew housing oil 282
As required 283
Clean the machine 283
Replace coolant filter 284
Drain fuel filter 285
Replace drive belt 286
Replace filter-dryer-receiver 287
Check drive brake oil level 296
Change brake pedal circuit oil 297
Adjust brake cylinders 298
Check secondary exit 300
Check cabin stairs 301
Adjust rotator link brakes 302
Inspect chain shot guard 303
Identification of excessive wear and damage 304
Transporting, towing and storing 305
Transporting the Machine 305
Harvester head fastening for transportation 306
Chain lengths for boom and head combinations 306
Harvester transportation position 308
Tie-down and lifting points 309
Towing the machine 309
Release parking brake cylinders 310
Releasing twin pump drive valve 311
Releasing the work brake 312
Releasing the steering 313
Stowing a disabled boom 313
By-passing the boom valve 314
Preparing machine for storage 315
After Storage 317
Environment, recycling and post-use 319
Index 320
Attachments 324
Declaration of Conformity template_en 325
1270E_8W_(IT4)_specs_en 327
1270E_1470E_IT4_en 329
a02326_Arm_Silikonilayout 332
Bucher_Saw_Motor_Warmup 334
a07823_LS-pressures_E_Harv_en 337
UMP_1270E_1470E_IT4_EN 339
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 342
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