John Deere 1270D Harvester Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1270D Harvester Operator’s Manual – PDF DOWNLOAD
P/N: F070259_YL
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1270D
Series: D SERIES
Serial: WJ1270D001001-
Tier 3
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1270D Harvester Operator’s Manual – PDF DOWNLOAD
Contents 5
Warranty 9
Standard warranty clauses 9
Standard Warranty 9
Machines with Extended Coverage (For specified machines only!) 9
Periodic Maintenance 10
Safety — Safety Features 11
John Deere 1270D Harvester Safety Features 11
Safety — General Precautions 12
General 12
Recognize Safety Information 12
Understand Signal Words 12
Prepare for Emergencies 13
Wear Protective Clothing 13
Handle Fluids Safely — Avoid Fires 14
Handle Chemical Products Safely 14
Replace Safety Signs 14
Maintain Safety Cabin 15
Install Radio Transmitters Properly 15
Safety — Operating Precautions 16
Inspect Machine 16
Attach Do not Operate Tag 16
Prevent Machine Runaway 17
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Keep Riders of the Machine 20
Use Seat Belt 20
Avoid Risks under Difficult Conditions 21
Stop Working if Machine Gives an Alarm 21
Keep Danger Zone Clear 22
Avoid Crush Points 22
Avoid Power Cables 23
Driving/Transporting on Public Roads 24
Ensure Safety before Driving on Frozen Waters 24
Prevent Fires 25
What to Do if the Machine Fires? 26
Safety — Maintenance Precautions 27
General 27
Before Servicing 28
Use Proper Clothing 28
Use Proper Tools 29
Support Machine Properly 29
Shut Down Engine, Disconnect Battery Cable 30
Service Cooling System Safely 30
Prevent Battery Explosions 30
Prevent Acid Burns 31
Start Only from Operator’s Seat 31
Beware of Exhaust Fumes 32
Avoid High Pressure Fluids 32
Avoid Heating near Pressurized Fluid Lines 33
Make Welding Repairs Safely 33
Service Tires Safely 34
Refueling and Servicing Fuel System 34
Dispose of Waste Properly 35
Cabin and Controls 36
Cab Component Locator 36
Main Switch 37
Control Lights 37
Dashboard 39
Boom Controls 42
Control Keypads 43
Air Conditioner, Operation Instructions 44
Pedals 45
Adjusting the Operator’s Seat 46
Operating Instructions 47
General 47
Safety Switches and Emergency Stop 47
Boom 48
Brakes 48
Steering 49
High/Low Gear and Front Wheel Drive 50
Differential Locks 51
Frame Brake 51
Before Starting the Engine for the First Time in a Working Day 52
Starting the Engine 53
Cold Weather Starting 55
After Starting 56
Turning off the Engine 57
Off-Road Driving 58
On-Road Driving 59
Transporting and Towing 61
Transporting the Machine 61
Towing the Machine 62
Releasing the Parking Brake 63
Disengaging the Power Transmission System 63
Releasing the Work Brake 64
Releasing the Steering 64
Stowing a Disabled Boom 65
Maintenance — General 67
Maintenance 67
Servicing Safety Precautions 68
Assembly Instructions 69
Lifting the Front Hood 69
Opening the Rear Frame Belly Plate 70
Tightening Torque for Bolted Joints 71
Welding Instructions 73
Instructions for Cleaning of Lexan/Marguard Windows 75
Wheels 76
Changing Wheels 77
Anti-Slip Fitting 78
Bogie Tracks, Fitting 79
Maintenance — Lubricants and Fluids 81
Recommended Lubricants and Fluids 81
Capacities 82
Diesel Fuel 83
Engine Oil 84
Coolant 85
Grease 86
Hydraulic Oil 86
Brake Fluid 87
Gear Oil 87
Maintenance Intervals 88
Checklist — Base Machine 88
Reguired Parts 88
Maintenance — Every 10 Hours or Daily 91
Check the Hydraulic Oil Level 91
Check the Engine Oil Level 91
Drain Water and Sediment from Fuel Filters 92
Check the Radiator Grille Cleanness 93
Check the Tires Visually for Air Pressure and Overall Shape 93
Other Procedures 94
At the End of the Day Make the Following Maintenance and Check-Ups 94
Fill Up the Fuel Tank 95
Maintenance — Every 50 Hours or Weekly 96
Check the Driving Brake Oil Level and Window Washer Fluid Level 96
Grease the Center Hinge Bearings and Steering Cylinder Bearings 96
Other Procedures 96
Maintenance — Every 250 Hours 97
Clean the Machine 97
Check Oil Levels in the High/Low Gear, Differentials, Bogie Casings and Hub Gears 98
Grease Bogie Bearings 99
Check the Proper Function of the Door Safety Switch 100
Other Procedures 100
Maintenance — Every 500 Hours 101
Change Engine Oil And Oil Filter 101
Clean Crank Case Vent Tube 103
Check Air Intake System 104
Replace Fuel Filters 105
Remove and Install Primary Fuel Filter Element 106
Remove and Install Final Fuel Filter 107
Check Belt Wear 107
Check Belt Tensioner 108
Check Crankshaft Vibration Damper 108
Inspect Coolant Pump Visually 109
Check Cooling System 109
Remove Sediment and Water from the Fuel Tank 110
Check the Batteries for Charge and Electrolyte Level 111
Check Wear on Frame Brake Linings 112
Grease the Driveshafts 113
Other Procedures 113
Maintenance — Every 1000 Hours 114
Change Hydraulic Oil and Return Filters (2 pcs) 114
Change the Off-line Filter *) Element 115
Change the Hydraulic Tank Breather 115
Change the Filter of the Driving Pump 116
Change the Brake Pedal Circuit Oil 117
Grease Stairs Linkage 118
Check the Frame Brake Fastening Screws for Tightness 118
Other Procedures 119
Maintenance — Every 2000 Hours 120
Check Valve Clearance 120
Changing the Coolant 122
Change Oil in the High/Low Gear, Differentials, Bogie Casings and Hub Gears 124
Other Procedures 128
Maintenance — As Required 129
When Necessary, Service and Adjust the Following 129
Adding the Coolant 129
Checking Air Filter Elements 130
Replacing Drive Belt 131
Cleaning the Fuel Tank Filler Filter 131
Adjusting the Rotator Link Brakes 132
Adjusting the Seat Turntable Brake 133
Maintenance — Periodic Maintenance 134
Maintenance after every Six Months 134
Annual Maintenance 134
Maintenance — Boom 135
Maintenance Intervals 135
Every 10 Hours or Daily 136
Every 50 Hours or Weekly 137
Every 250 Hours 139
Every 1000 Hours 140
Every 2000 Hours 140
Maintenance — Machine Storage 141
Preparing Machine for Storage 141
After Storage 142
Hydraulic System — General 143
Working Hydraulic System 143
Hydrostatic System 143
Hydraulic Tank 144
Vacuum Pump 146
Taking an Oil Sample from Hydraulic System 147
Hydraulic System — Bleeding 148
Bleeding Air from the Hydraulic Tank 148
Bleeding Air from the Hydrostatic System 149
Bleeding Air From the Working Hydraulic System 150
Bleeding the Brakes 151
Hydrostatic System — Checking and Adjusting 153
Supply Pressure on the Drive Pump 153
Drive Pressure 154
Drive motor, checking flushing pressure 156
Drive motor, pressure cut-off 157
Drive motor, adjustment in TMC™ 159
Working Hydraulics — Checking and Adjusting 160
General 160
Pressure Difference Dp 160
Main Pressure Relief Valve 161
Maximum Pressure Settings of the Working Hydraulic Pump 163
Pilot Pressure, Working Hydraulics 165
Boom Valve, LS Pressure Limits 166
Brake System — Checking and Adjusting 167
Checking the Brakes 167
Mechanical Adjustment of Brakes 168
Checking the Service Brake 169
Checking the Work Brake 169
Checking the Load and Release Range 170
Checking the Relief Valve of the Brake Charging Pressure 171
Hydraulic System — Hydraulic Scheme 172
Hydraulic Scheme 172
Electrical System 184
General 184
Using Booster Batteries 185
Main Switch and Switch Panel 186
Main Fuses 186
Switch Panel 187
Instrument Compartment 188
Relays, Instrument Compartment 188
Fuse box, Instrument Compartment 189
PC board, Instrument Compartment 190
Electrical System — Sensors 192
Engine Sensors 192
Air Cleaner Sensors 192
Coolant Level Sensor 193
Hydraulic Tank 193
Transmission 194
Brake System 194
Fuel System 195
Position Sensors 196
Electrical System — Electrical Scheme 197
Electrical Scheme 197
Transmission 240
Transmission Operation 240
Hydrostatic System 241
Control of Transmission 242
Brakes 243
Boom 245
General Description of the Boom 245
Operating Safety Precautions 245
General Operating Instructions 246
Technical Data 247
Tj 210 H 90 247
Tj 210 H 97 248
Tj 210 H 115 248
Rotator AV12S 248
Rotator AV14S 248
Rotator H122 249
Rotator BBR15HD 249
Equipment — Air Conditioner 250
Air Conditioner 250
Danger and Precautions 251
Configuration and Location of the Air Conditioner 252
Maintenance of the Air Conditioner 253
Troubleshooting the Air Conditioner 255
Equipment — Engine and Cabin Preheater 256
Configuration 256
Operation 257
Maintenance of the Engine Preheater 258
Timer for Engine and Cabin Preheater 259
Service Codes of the Engine Preheater 262
Equipment — Fire Extinguisher System 264
Configuration and Use of the System 264
Control Unit 265
Maintenance 266
Hand-Held Fire Extinguishers 267
Equipment — Stump Treatment System 268
Configuration and Function 268
Operation of Stump Treatment 269
Equipment — Cabin Levelling 270
Cabin Levelling Modes 270
Cabin Levelling Controls 271
Automatic Boom Following Modes 275
Sensors of Cabin Levelling 276
Cabin Levelling Hydraulics, Checking and Adjusting 277
Maintenance of Cabin Levelling 278
Equipment — Seat Levelling 279
Operation of Seat Levelling 279
Control Unit and Functions 280
Programming 281
Equipment — Boom Levelling 283
Operation of Boom Levelling 283
Boom Levelling Controls 284
Specifications 286
Dimensions and Weights 286
Alternative Wheel Equipment 286
Engine 287
Transmission 287
Axles 287
Brakes 288
Steering 288
Electrical System 288
Hydraulic System 288
Boom and Harvester Head 289
Cabin 289
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