John Deere 1110E (Fixed Cabin) CTL Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1110E (Fixed Cabin) CTL Forwarder Operator’s Manual – PDF DOWNLOAD
P/N: F684258_PV
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110E T3 FFC
Series: E SERIES
Serial: 1WJ1110E003730-3799
Operator’s instructions for 1110E equipped with Fixed Forwarder Cabin.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1110E (Fixed Cabin) CTL Forwarder Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 10
Foreword 10
Declaration of conformity 10
John Deere forwarder 11
Machine identification 12
Engine Identification 13
Forwarder brochures 14
Safety 15
Follow Laws and Regulations 15
Recognize Safety Information 15
Understand Signal Words 16
Prepare for Emergencies 16
Wear Protective Clothing 17
Handle Chemical Products Safely 17
Install Radio Transmitters Properly 18
Operating 18
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Handle Starting Fluids Safely 21
Pay Attention to Bystanders 21
Carry no passengers 22
Use Seat Belt 22
Cabin protective structures 23
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 28
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 29
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 31
Driving/Transporting on Public Roads 31
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Lift Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Exhaust filter maintenance 41
Avoid High Pressure Fluids 42
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 43
Service Tires Safely 43
Service Air Conditioner Safely 44
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 45
Service Steering System Safely 45
Refueling and Servicing Fuel System 46
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin safety decals 47
Machine Safety Decals 47
Non-text Safety Decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
Periodic Maintenance 49
Machine systems and components 50
Fixed forwarder cabin 50
Forward camera 51
Reverse camera 52
Heating and air conditioning 53
Electric system 54
Batteries 55
Main switch panel 56
Power outlets 57
Fuses and relays 58
Battery center tab fuse 59
Engine room fuses 60
Engine room relays 62
Fixed forwarder cabin fuses 63
Fixed forwarder cabin relays 65
Wiring harness fuses and relays 66
Machine control system 67
XL4 PC 68
CommandCenter 69
Cabin controller (CAB) area 70
Engine Control Unit (ECU) 71
Engine sensors (4 5L and 6 8L) 72
Engine Control Unit 73
Engine Sensors 1/3 74
Engine Sensors 2/3 75
Engine Sensors 3/3 76
Sensors, air intake system and coolant 77
Sensors, air conditioner 78
Sensors, hydraulic oil tank 79
Sensors, transmission 80
Sensors, VarioSpeed™ gear box 81
Sensors, brake system 82
Sensors, frame 83
Sensors, seat and pedals 84
Sensors, work hydraulics 85
Sensors, boom 86
Sensors, fuel tank 86
Bulbs 87
Grounding points, frame 88
Telematics components 89
Modules 90
Antennas 91
Optional equipment 91
Central greasing system 92
Safety instructions 92
Front frame 1 93
Front frame 2 94
Middle joint and rear frame 95
Boom 96
Dispenser on boom base 97
Dispenser on boom pillar 98
Dispenser on jib boom 99
Intelligent Boom Control (IBC) 100
Concept 101
System architecture 102
Cylinder design with embedded sensoring 103
IBC controller 104
Central locking system 105
Controls 106
Driving controls 106
Main switch 107
Safety switches and emergency stop 108
Ignition switch 109
Dashboard 110
Boom controls 112
Boom controls with IBC system 113
Left keypad in forwarder 114
Right keypad in forwarder 115
Extra keypad 116
Lights and wipers 117
Cabin lights and service lights 118
Work lights 119
Driving lights 120
Window wipers and washers 121
Accessory switches and connectors 122
Air conditioner 123
Fan speed 124
Temperature 125
Recirc mode 125
Defrost 126
Indicator lights 126
Pre-heater system 127
Operation sequences 128
Setting the timer 129
Switching on the heater 129
Heating pre-selection 130
Switching off the heater 130
Changing the Heating Duration 131
Remote control 131
Operating the machine 133
Engine 133
Starting the engine 133
Cold weather starting 134
After starting 134
Turning off the engine 135
Driving 135
Off-road driving 135
On-road driving 136
High/low gear and rear wheel drive 136
Variospeed driving 137
ECO mode 138
Diesel speed boost 139
Differential locks 140
Cruise control 141
Decking blade 142
Boom and grapple 142
Warming up work hydraulics 143
Using the Boom 144
IBC mode 145
Special functions 145
System backup 146
Boom suspended mode 147
After using the boom 148
At the End of the Work Day 148
General maintenance 149
Refueling the Machine 149
Fluids and lubricants 150
Diesel fuel 150
Bio-Diesel Fuel 151
Minimizing the effect of cold weather on diesel engines 152
Handling and storing diesel fuel 153
Lubricity of diesel fuel 153
Engine oil 154
Diesel engine oil and filter service intervals 154
Diesel engine break-in oil 155
Additional engine oil information 156
Coolant 157
Hydraulic oil requirements 160
Gear oil 161
Brake fluid 162
Grease 163
Cabin tilt fluid 164
Hydraulic pressure measurements 164
Drive hydraulics 165
Charge pressure 165
Maximum drive pressure / Drive pump cut-off 166
Checking drive motor flushing pressure 167
Work hydraulics 167
LS pressure difference Delta P 168
Maximum work pressure 169
Auxiliary valve pressure 170
Boom valve LS relief pressures 171
Hydraulic fan pump pressure 172
Brake hydraulics 172
Drive and work brake pressures 173
Loading range pressures 174
Loading pressure 175
Engine hoods 176
Operating front hood 177
Operating front hood without electric power 178
Frame and boom service positions 178
Tilting the cabin 179
Lowering the cabin 181
Tilting the fuel tank 182
Boom maintenance 183
Changing Wheels 184
Tracks, chains and wheel ballasting 185
Anti-Slip Fitting 186
Tracks fitting 1/4 187
Tracks fitting 2/4 188
Tracks fitting 3/4 189
Tracks fitting 4/4 190
Cabin windows cleaning 191
Vacuum pump 192
Hydraulic oil sampling valve 193
Using Booster Batteries 193
Welding instructions 194
Welding instructions (FFC) 195
Periodic maintenance 196
Introduction 196
Uptime maintenance planner 196
Optional equipment maintenance 196
Pre-heater maintenance 197
Run the pre-heater for a few minutes 197
Fault diagnosis 198
Service codes 198
Greasing system maintenance 199
Lubrication frequency and volume amount adjustment 200
Reservoir filling 201
System check 202
Troubleshooting 203
Fire protection system maintenance 204
10 hours or daily 205
50 hours or weekly 206
Every 12 months 207
Decking blade 208
Variable loadspace (VLS) 209
Active loadspace (ALS) 210
ALS – maintenance every 10 hours or daily 211
ALS – maintenance every 50 hours or weekly 212
ALS – maintenance every 250 hours 213
ALS – maintenance every 12 months 214
Disassembly of telescopic stakes 215
Variospeed 216
Check the Variospeed gear oil level 216
Change Variospeed gear oil 217
Variospeed gearbox clutch adjusment 218
IBC maintenance 219
Hidden hoses boom extension 219
Grease the boom 220
Check the tension of hoses 221
Tighten the hose connections 223
Boom weight scale maintenance 224
Bluetooth paring and battery charger connection 225
Every 10 Hours or Daily 225
Check hydraulic oil level 226
Check the engine oil level 227
Check boom structures visually 228
Every 50 Hours or Weekly 228
Check machine visually 229
Check the high/low gear oil level 230
Check differential oil level 231
Check hub gear oil level 232
Check boom screw joints 233
Check joint pins of the boom 234
Check the grapple and rotator 235
Check bogie casing for leaks 236
Check the cooler cleanness 237
Grease middle joint 238
Check boom slew housing oil level 239
Grease the boom (single extension) 1/2 240
Grease the boom (single extension) 2/2 241
Grease the boom (double extension) 1/2 242
Grease the boom (double extension) 2/2 243
Grease link and grapple 244
Every 250 hours 244
Check the high/low gear oil level 245
Check bogie casing oil quality and level 246
Check tyre pressures 247
Check door switch 248
Check cabin fresh-air filters 249
Check sideways clearance of the extension booms 250
Check vertical clearance of the extension booms 251
Every 500 hours 252
Change engine oil and oil filter 253
Replace fuel filters 255
Check the drive belt wear 257
Check crankcase vent tube 258
Check air intake system 259
Check cooling system 260
Check engine coolant level 261
Drain water deposited in boom base 262
Check electrolyte level of batteries 263
Every 1000 hours 264
Replace air filter elements 265
Test engine coolant 267
Change hydraulic oil 268
Replace hydraulic tank oil filters 270
Replace hydraulic tank breather 271
Bleed hydraulic tank 272
Change high/low gear oil 273
Replace drive pump filter 274
Grease the driveshafts 275
Grease bogie slew bearings 276
Check wheel rims and fastening bolts 277
Check axle fastening bolts 278
Check air conditioner 279
Change cabin fresh-air filters 280
Replace Puradyn filter element 281
Clean rotator magnetic plug 282
Tighten rotator bottom screws 283
Check chain guide of double extension boom 284
Every 2000 hours 284
Check valve clearance 1/2 285
Check valve clearance 2/2 287
Change coolant 289
Check engine vibration damper 291
Change differential oil 292
Change bogie casing oil 293
Change hub gear oil 294
Change boom slew housing oil 295
As required 296
Clean the machine 297
Replace coolant filter 298
Drain fuel filters 299
Replace drive belt 301
Change the filter-receiver-dryer 302
Check secondary exit 307
Check drive brake oil level 308
Check brake cylinders 309
Change brake pedal circuit oil 310
Adjust brake cylinders 311
Check tension of double extension boom chain 313
Adjust rotator link brakes 314
Transporting, towing and storing 315
Transporting the Machine 315
Tie-down and lifting points 316
Towing the machine 316
Release parking brake cylinders 317
Releasing drive hydraulics 318
Releasing the work brake 319
Releasing the steering 320
Stowing a disabled boom 320
By-passing the boom valve 321
Preparing machine for storage 322
After storage 324
Environment, recycling and post-use 326
Index 327
Attachments 331
Declaration of Conformity template_en 332
810E_1010E_specs_en 334
1110E_1210E_specs_en 337
1510E_1910E_specs_en 340
Fixed_cabin_brochure_en 343
a03420_Forwarder_arm_silicon 346
UMP_1110E_1210E_1510E_FFC_EN 348
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 351
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