John Deere 1010D Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1010D Forwarder Operator’s Manual – PDF DOWNLOAD
- P/N: F069353_SK
- Language: English
- Division: Forestry
- Product Lines: Forwarders
- Publication Type: Operator’s Manuals
- Associated Models: 1010D
- Series: D SERIES
- Serial: WJ1010D003800
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1010D Forwarder Operator’s Manual – PDF DOWNLOAD
Contents 2
Introduction 8
Operator’s manual for John Deere Forwarder 8
Foreword 9
John Deere Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1010D Forwarder Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 22
Carry no passangers 22
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 23
Loading the Machine 24
Keep Danger Zone Clear 24
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
Cab Component Locator 39
Dashboard Component Locator 40
Warning lights and alarms 41
Left Armrest Controls 46
Right Armrest Controls 46
Window Washers and Wipers 47
Boom Control Lever, Left 48
Boom Control Lever, Right 49
Radio 50
AC/Heater Controls 50
Overhead Panel Switches 53
Instrument Box 54
Cab Air Filters 55
Main Switch 55
Seat 56
Lifting and Lowering the Cab 58
Lifting the Cab 58
Lowering the Cab 59
Starting and Driving: Controls 61
Door Safety Switch 61
Cab Steps Safety Switch 62
Emergency Stop Button 63
Secondary Exit 63
Working RPMs with a Manual Throttle 64
Using the Boom 65
Brakes 66
Frame Brake 67
Drive Direction Select 67
Steering 68
High/ Low Gear Select 68
Differential Locks 69
Decking Blade 70
Starting the Machine 71
Before Starting the Engine for the First Time in a Working Day 71
Normal Starting 72
Starting a cold engine 74
After starting 75
Using Booster Batteries 76
Turning off the Engine 76
Driving the Machine 77
Travel Speeds 77
Off-Road Driving 77
Driving on Road 79
Transporting the Machine 80
Towing the Machine 81
Stowing a Disabled Boom 85
Maintenance – Fluids and Lubricants 87
Recommended Lubricants and Fluids 87
Capacities 88
Diesel Fuel 89
Engine Oil 92
Coolant 93
Hydraulic oil 94
Gear oil 95
Brake fluid 95
Cab lift pump 96
Grease 96
Maintenance – General 97
Service, General 97
Use Correct Fuels and Lubricants 97
Prepare Machine for Maintenance 98
Machine Frame, Locking and Unlocking 99
Check all bolted joints 100
Cleaning the Cab Windows 101
Tires 102
Changing Wheels 103
Anti slips 104
Fitting bogie tracks 105
Maintenance Intervals and Service Parts 107
Maintenance intervals and Service Parts 107
Maintenance – Every 10 hours or daily 111
Check Hydraulic Oil Level 111
Check Engine Oil Level 112
Remove Sediment and Water from the Primary Fuel Filter 113
Check the coolant and the windshield washer fluid level 114
Check the radiator grille cleanness 115
Check the driving brake oil level 115
Check the air filter 116
Check the tires for air pressure and overall shape 116
Fill up the fuel tank 117
The following service and checks are to be made at the end of each workday 117
Maintain the Boom 117
Maintenance – Every 50 hours or Weekly 118
Grease the center hinge bearings and steering cylinder bearings 118
Grease the decking blade1 119
Check the battery electrolyte level 119
Check the air conditioner 119
Maintain the Boom 119
Maintenance — Every 250 Hours 120
Clean the machine 120
Check Transfer Case Oil Level 121
Check Differential Oil Level 122
Check Single Axle Wheel Ends Oil Level 123
Check Bogie Housings Oil Level 124
Grease Bogie Bearings 125
Check Wheel Nut Torque 125
Check Cab Air Filters 126
Maintain the boom 127
Check the air conditioner 128
Maintenance – Every 500 hours 129
Change engine oil and replace oil filter 129
Change the fuel filters 131
Clean crankcase vent tube 132
Check the air intake system 132
Check belt tensioner spring tension and belt wear 132
Check cooling system 134
Remove sediment and water from the fuel tanks 135
Check the batteries for charge 136
Grease the driveshafts 137
Maintenance — Every 1000 Hours 138
Change Hydraulic Oil 138
Change Hydraulic Oil Return Filter 140
Change Hydraulic Tank Breather 142
Change Transfer Case Oil 143
Renew the pressure filter of the drive hydraulic system 145
Change the Brake Pedal Circuit Oil 145
Check Wheel Rims and Wheel Nut Torque 146
Maintain the boom 146
Check the air conditioner 146
Maintenance — Every 2000 Hours 147
Check Valve Clearance 147
Change Engine Coolant 149
Change Bogie Axle Differential Oil 152
Change Bogie Housings Oil 153
Change Single Axle Differential Oil 154
Change Single Axle Wheel Ends Oil 155
Maintenance – Calendar Periods 156
Have the fire extinguisher maintained 156
Have the pressure accumulators of the boom damper checked 156
Change AC Receiver/Dryer 156
Maintenance – As required 157
When Necessary, Service and Adjust the Following 157
Bleed Fuel System 158
Clean the Fuel Tank Filler Filter 160
Adjusting the Seat Turntable Brake 160
Maintain the Boom 161
Hydraulic System – General 162
Hydrostatic System 162
Working Hydraulic System 162
Brake System 163
Hydraulic System – Bleeding 164
General 164
Bleeding Air from the Hydrostatic System 165
Bleeding Air from the Working Hydraulic System 167
Bleeding Air from Brake System 168
Hydrostatic System – Pressure Control 172
Checking and Adjusting the Charge Pressure 172
Checking the Hydrostatics Pilot Pressure 173
Checking and Adjusting the Drive Pressure 174
Checking and Adjusting the Function of DA Cartridge Valve 175
Checking and Adjusting the Motor Control Starting Point 176
Checking and Adjusting Pressure Cut-Off Setting for the Drive Motor 177
Working Hydraulic System – Pressure Control 178
Adjusting the Maximum Pressure 178
Adjusting the Pressure Difference 178
Checking the Boom Valve Pilot Control Pressure 179
Measuring the pressures for each function 180
Checking and Adjusting Auxiliary Function Pressure 181
Checking and Adjusting Frame Brake Pressure 182
Checking Pressures of Optional Equipment 182
Brake System- Checking and Adjusting 183
4 Wheel Long Forwarder: Check and Adjust Parking Brake Pressure 183
Checking the Service Brake (pedal brake) pressure 184
Checking the Work Brake Pressure 185
Checking the Brake Charging Pressure 186
Mechanical Adjustment of Brakes 187
Electrical System 189
Main Switch 189
Location of ECU and engine sensors 189
Hydraulic Tank Sensors 190
1010D Drive Pedal Adjustment 191
Batteries 192
Welding 193
Fuses in Instrument Box 195
Fuses and Relays Under the Cab 196
Realys in Instrument box / Circuit board 196
Transmission 197
Operating Power Transmission 197
High/Low Gear 197
Hydrostatic System 198
Boom, General 199
A General Description of the Boom 199
Operating Safety Precautions 200
General Operating Instructions 202
Boom Maintenance, General 203
Assembly Instructions 203
Welding Instruction 203
Bleeding the Hydraulic System 203
Maintenance Schedule 204
Boom, Maintenance every 10 hours 205
Check boom structures 205
The following service and checks are to be made at the end of each workday 205
Boom, Maintenance every 50 hours 206
Check Boom Slew Housing Oil Level 206
Check Boom Pins Condition 206
Check Extension Boom Side Play 206
Check the clearance of the 2nd extension slide bearing piece1 207
Check Extension Boom Chains 208
Check Grapple 208
Grease the Boom 210
Boom, Maintenance every 250 hours 212
Clean the Loader 212
Check Boom Structures 212
Check Boom Fastener Torques 213
Check Extension Boom Vertical Play 214
Grease the grapple and link 215
Boom, Maintenance every 1000 hours 216
Change Boom Slew Housing Oil 216
Clean the Rotator Magnetic Plug 216
Clean the boom extension boom chains (depending on the model) 217
Boom, Maintenance as required 218
Adjust rotator link brakes 218
Boom, Technical Data 219
Boom CF5 219
Rotator and Grapple 219
Equipment, Air Conditioner 223
Introduction 223
Risks and Counter-Measures 224
First Aid 225
Main Parts of Air Conditioning System 225
Maintenance – Weekly: Check the refrigerant level 227
Maintenance – Weekly: Check the service moisture indicator of the dryer 230
Maintenance – Weekly: Check the condensation water outlets 230
Maintenance – every 1000 hours: Service the compressor 230
Maintenance – every 1000 hours: Service the evaporator element 231
Maintenance – every 1000 hours: Service the condenser element 231
Maintenance – every 1000 hours: Service the hoses and connectors 232
Maintenance – every 24 months: Replace the Dryer 232
Equipment, Engine Preheater 233
Operation and maintenence 233
Troubleshooting 241
Engine Troubleshooting 241
Diagnose Drive Lines 246
Diagnose Brake Hydraulics 247
Diagnose Cab Tilt Hydraulics 247
Diagnose Hydraulic/Hydrostatic Cooling System 248
Diagnose Hydrostatic Drive System 249
Diagnose Hydrostatic Drive Pump 251
Diagnose Hydrostatic Drive Motor 254
Diagnose Boom 255
Diagnose Heater/Air Conditioner 259
Storage 261
Prepare Machine for Storage 261
Monthly Storage Procedure 263
Hydraulic Diagrams 265
Hydraulic Diagrams 265
Boom Hydraulics 266
Drive hydraulics 270
Brake hydraulics 272
Extra Equipment 274
Options 276
Wiring Diagrams 278
General 278
1/13 280
2/13 282
3/13 284
4/13 286
5/13 288
6/13 290
7/13 292
8/13 294
9/13 296
10/13 298
11/13 300
12/13 302
13/13 304
1010D Specifications 306
Decals and Manufacturing numbers 306
Dimensions 307
Load area 309
Axles 309
Transmission 310
Engine 311
Steering 311
Brakes 312
Hydraulic system 312
Electrical System 312
Boom 313
Cab 313
S.V 03/24