John Deere 1.3 & 1.6 L OEM Diesel Engines PowerTech™ Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1.3 & 1.6 L OEM Diesel Engines PowerTech™ Operator’s Manual – PDF DOWNLOAD
P/N: OMRG36330_61
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 1.3L, 1.6L
Series: POWERTECH
Associated Models: 3013DF270, 3013DF271, 3016DF270 & 3016DF271 OEM Diesel Engines
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1.3 & 1.6 L OEM Diesel Engines PowerTech™ Operator’s Manual – PDF DOWNLOAD
Contents 7
Record Keeping 9
Record Engine Serial Number 9
Record Fuel Pump Model Number 9
Safety 10
Recognize Safety Information 10
Understand Signal Words 10
Follow Safety Instructions 10
Replace Safety Signs 11
Prevent Bypass Starting 11
Handle Fuel Safely—Avoid Fires 11
Prepare for Emergencies 12
Handle Starting Fluid Safely 12
Handle Fluids Safely—Avoid Fires 12
Service Engines Safely 13
Wear Protective Clothing 13
Protect Against Noise 13
Handle Chemical Products Safely 14
Stay Clear of Rotating Drivelines 15
Practice Safe Maintenance 16
Work In Ventilated Area 16
Avoid High-Pressure Fluids 17
Avoid Heating Near Pressurized Fluid Lines 17
Remove Paint Before Welding or Heating 17
Service Cooling System Safely 18
Install Fan Guards 18
Avoid Hot Parts 18
Avoid Harmful Asbestos Dust 19
Prevent Battery Explosions 19
Handling Batteries Safely 19
Protect Against High Pressure Spray 20
Decommissioning — Proper Recycling and Disposal of Fluids and Components 21
Fuels, Lubricants, and Coolant 22
Diesel Fuel 22
Lubricity of Diesel Fuel 23
Handling and Storing Diesel Fuel 23
Testing Diesel Fuel 23
Biodiesel Fuel 24
Minimizing the Effect of Cold Weather on Diesel Engines 25
Diesel Engine Oil — Tier 2 and Stage II 26
Mixing of Lubricants 26
Oilscan™ and CoolScan™ 27
Alternative and Synthetic Lubricants 27
Lubricant Storage 27
Multipurpose Extreme Pressure (EP) Grease 28
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 29
Supplemental Coolant Additives 30
Testing Diesel Engine Coolant 30
Operating in Warm Temperature Climates 31
Disposing of Coolant 31
Engine Operating Guidelines 32
Instrument (Gauge) Panel 32
Normal Engine Operation 33
Break-In Service 33
Standby Power Units 35
Starting the Engine 35
Cold Weather Starting 36
Warming Engine 37
Idling Engine 37
Stopping the Engine 38
Using a Booster Battery or Charger 39
Lubrication and Maintenance 40
Observe Service Intervals 40
Use Correct Fuels, Lubricants, and Coolant 40
Lubrication and Maintenance Service Interval Chart 41
Lubrication & Maintenance/Daily 42
Daily Prestarting Checks 42
Lubrication & Maintenance/100 Hour 45
Servicing Fire Extinguisher 45
Retighten Engine Mounting Hardware 45
Servicing Battery 45
Lubrication & Maintenance/250 Hour/3 Month 47
Changing Engine Oil and Oil Filter 47
Check and Adjust V-Belt Tension 48
Cleaning Axial Seal Air Cleaner Element (If Equipped) 49
Washing Axial Seal Air Cleaner Element (If Equipped) 49
Inspect Axial Seal Air Cleaner Element (If Equipped) 50
Lubrication & Maintenance/500 Hour/6 Month 51
Checking Air Intake System 51
Replace Axial Seal Air Cleaner Element (If Equipped) 52
Replacing Radial Seal Air Cleaner Filter Element (If Equipped) 53
Clean Fuel/Water Separator Bowl 54
Replace Fuel Filter Element 55
Lubrication&Maintenance/1000Hour/12Month 56
Pressure Testing Cooling System 56
Drain And Refill Cooling System 57
Check and Service Fuel Injection Nozzles 58
Adjust Engine Valve Clearance 58
Lubrication&Maintenance/2000Hour/24Month 59
Flushing Cooling System 59
Replace Rubber Hoses On Fuel And Cooling Systems 60
Check Fuel Injection Pump Timing 61
Service As Required 62
Additional Service Information 62
Do Not Modify Fuel System 62
Adding Coolant 63
Bleeding Fuel System 64
Replace V-Belt 64
Troubleshooting 65
General Troubleshooting Information 65
Electrical Schematic 66
Instrument Panel Wiring Harness 67
Electrical System 68
Engine Troubleshooting 69
Electrical Troubleshooting 73
Storage 74
Engine Storage Guidelines 74
Preparing Engine for Long Term Storage 74
Removing Engine from Long Term Storage 75
Specifications 76
General Engine Specifications 76
Engine Crankcase Oil Fill Quantities 77
Engine Coolant Capacities 77
Unified Inch Bolt and Screw Torque Values 78
Metric Bolt and Screw Torque Values 79
Lubrication and Maintenance Records 80
Using Lubrication and Maintenance Records 80
Daily (Prestarting) Service 80
100 Hour Service 80
250 Hour/3 Month Service 81
500 Hour/6 Month Service 81
1000 Hour/12 Month Service 82
2000 Hour/24 Month Service 82
Service As Required 82
Warranty 83
John Deere Drivetrain Products Warranty 83
U S EPA Emissions Control Warranty Statement 84
Emissions Control System Certification Label 85
John Deere Service Literature Available 86
Technical Information 86
Publications for this Engine 87
Page Number 7
Section 01 9
Section 05 10
Section 10 22
Section 15 32
Section 20 40
Section 25 42
Section 30 45
Section 35 47
Section 40 51
Section 45 56
Section 50 59
Section 55 62
Section 60 65
Section 65 74
Section 70 76
Section 75 80
Section 80 83
Section 85 86
S.V 04/24