JLG Trailer-Mounted Boom Lifts T350 T500J PVC 2001 Operation & Safety Manual (31215069) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG Trailer-Mounted Boom Lifts T350 T500J PVC 2001 Operation & Safety Manual (31215069) – PDF DOWNLOAD
Section 1. SAFETY......................................................... 15 1.1 General........................................................... 15 Operator Training and Knowledge................................... 15 1.2 Towing Regulations................................................ 16 1.3 Before Operating the Lift......................................... 16 Workplace Inspection.............................................. 16 Machine Inspection................................................ 16 1.4 Operation......................................................... 17 General........................................................... 17 Trip and Fall Hazards............................................. 18 Electrocution Hazards............................................. 19 Tipping Hazards................................................... 21 Crushing and Collision Hazards.................................... 22 1.5 Lifting, and Hauling.............................................. 23 1.6 Towing Hazards.................................................... 23 1.7 Additional Hazards / Safety....................................... 23 Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION..... 25 2.1 Personnel Training................................................ 25 Operator Training................................................. 25 Training Supervision.............................................. 25 Operator Responsibility........................................... 25 2.2 Preparation, Inspection, and Maintenance.......................... 26 Pre-Start Inspection.............................................. 28 Function Check.................................................... 29 Section 3. TOWING......................................................... 35 3.1 General Towing information........................................ 35 3.2 Coupler........................................................... 35 3.3 Tow Vehicle And Hitch Information................................. 35 Towing Hitch...................................................... 35 3.4 Coupling and Uncoupling the Trailer............................... 35 Before Coupling the Trailer to Tow Vehicle........................ 35 Tongue Height..................................................... 36 Coupler and Ball.................................................. 36 Tongue Jack....................................................... 36 Coupling the Trailer to the Hitch................................. 37 Uncoupling the Trailer from the Hitch............................. 37 Rigging Safety Chains (If equipped)............................... 38 Testing Breakaway Brake........................................... 38 Connect the Electrical Cables..................................... 40 3.5 Engaging Manual Lockout Lever..................................... 41 3.6 Trailer Maneuvering............................................... 41 3.7 Towing Guidelines................................................. 41 3.8 Pre-Tow Inspection................................................ 43 Section 4. MACHINE CONTROLS AND INDICATORS................................ 47 4.1 General........................................................... 47 4.2 Controls and Indicators........................................... 47 Ground Control Station............................................ 48 Platform Station.................................................. 51 Section 5. MACHINE OPERATION.............................................. 57 5.1 Description....................................................... 57 5.2 Boom Operating Characteristics and Limitations.................... 57 Capacities........................................................ 57 Stability......................................................... 57 5.3 Engine Operation (If Equipped).................................... 62 Starting Procedure................................................ 62 Shutdown Procedure................................................ 62 Fuel Valve Lever.................................................. 63 5.4 Outriggers........................................................ 63 From the Ground Console........................................... 63 From the Platform Console (Drive & Set Only)...................... 64 5.5 Platform.......................................................... 64 Platform Level Adjustment......................................... 64 Platform Rotation (If Equipped)................................... 64 5.6 Boom.............................................................. 64 Swinging the Boom................................................. 65 Raising and Lowering the Boom..................................... 65 Telescoping the Boom.............................................. 65 5.7 Jib Lift.......................................................... 66 5.8 User Fault Codes.................................................. 66 5.9 Battery Charging.................................................. 68 Battery Charger Fault Codes....................................... 70 5.11 Platform Removal & Installation.................................. 71 5.12 Material hook Installation....................................... 72 5.13 Material Hook Operating Precautions.............................. 73 5.14 Accessory Tray................................................... 74 5.15 Panel Tray....................................................... 74 5.16 Drive & Set...................................................... 76 To Set Up The Machine for Drive & Set Operation:.................. 76 To Prepare the Machine For Towing After Drive & Set Operation:.... 79 5.17 Shut Down and Park............................................... 82 5.18 Tie Down......................................................... 83 Section 6. EMERGENCY PROCEDURES........................................... 97 6.1 General........................................................... 97 6.2 Incident Notification............................................. 97 6.3 Emergency Operation............................................... 97 Operator Unable to Control Machine................................ 97 Platform or Boom Caught Overhead.................................. 98 6.4 Manual Descent.................................................... 98 Lift Down......................................................... 99 Telescope In......................................................100 Telescope Out.....................................................101 Swing.............................................................101 Platform Jib......................................................102 Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE..................103 7.1 Introduction......................................................103 7.2 Operating specifications..........................................103 Dimensional Data..................................................105 Fluid Capacities..................................................105 Electric Power Unit...............................................105 Taillight and Marker Light Bulb Information (ANSI Machines).......106 Tires.............................................................106 Engine............................................................107 Batteries (Electric Machines).....................................107 Component Weights.................................................108 Lubrication.......................................................109 7.3 Operator Maintenance..............................................111 7.4 Tires & Wheels....................................................117 Glossary of Tire and Loading Terminology..........................117 Basic Tire Maintenance............................................117 Tire Inflation....................................................118 Tire Wear.........................................................118 Tire Repair.......................................................119 Tire Replacement..................................................119 Tire Fundamentals.................................................119 Wheel Replacement.................................................122 Wheel Installation................................................122 Lug Nuts (Bolts)..................................................123 Unsealed Wheel Bearings (Hubs)....................................124 Section 8. INSPECTION AND REPAIR LOG......................................125
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