JLG T350 T500J PVC 2001 2007 Parts Manual (31215072) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG T350 T500J PVC 2001 2007 Parts Manual (31215072) – PDF DOWNLOAD
Section 1. SAFETY......................................................... 13 1.1 General........................................................... 13 Operator Training and Knowledge................................... 13 1.2 Towing Regulations................................................ 14 1.3 Before Operating the Lift......................................... 14 Workplace Inspection.............................................. 14 Machine Inspection................................................ 14 1.4 Operation......................................................... 15 General........................................................... 15 Trip and Fall Hazards............................................. 16 Electrocution Hazards............................................. 17 Tipping Hazards................................................... 19 Crushing and Collision Hazards.................................... 20 1.5 Lifting, and Hauling.............................................. 21 1.6 Towing Hazards.................................................... 21 1.7 Additional Hazards / Safety....................................... 21 Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION..... 23 2.1 Personnel Training................................................ 23 Operator Training................................................. 23 Training Supervision.............................................. 23 Operator Responsibility........................................... 23 2.2 Preparation, Inspection, and Maintenance.......................... 24 Pre-Start Inspection.............................................. 26 Function Check.................................................... 27 Section 3. TOWING......................................................... 33 3.1 General Towing information........................................ 33 3.2 Coupler........................................................... 33 3.3 Tow Vehicle And Hitch Information................................. 33 Towing Hitch...................................................... 33 3.4 Coupling and Uncoupling the Trailer............................... 33 Before Coupling the Trailer to Tow Vehicle........................ 33 Tongue Height..................................................... 34 Coupler and Ball.................................................. 34 Tongue Jack....................................................... 34 Coupling the Trailer to the Hitch................................. 35 Uncoupling the Trailer from the Hitch............................. 35 Rigging Safety Chains (If equipped)............................... 36 Testing Breakaway Brake........................................... 36 Connect the Electrical Cables..................................... 38 3.5 Engaging Manual Lockout Lever..................................... 39 3.6 Trailer Maneuvering............................................... 39 3.7 Towing Guidelines................................................. 39 3.8 Pre-Tow Inspection................................................ 41 Section 4. MACHINE CONTROLS AND INDICATORS................................ 45 4.1 General........................................................... 45 4.2 Controls and Indicators........................................... 45 Ground Control Station............................................ 46 Platform Station.................................................. 49 Section 5. MACHINE OPERATION.............................................. 55 5.1 Description....................................................... 55 5.2 Boom Operating Characteristics and Limitations.................... 55 Capacities........................................................ 55 Stability......................................................... 55 5.3 Engine Operation (If Equipped).................................... 60 Starting Procedure................................................ 60 Shutdown Procedure................................................ 60 Fuel Valve Lever.................................................. 61 5.4 Outriggers........................................................ 61 From the Ground Console........................................... 61 From the Platform Console (Drive & Set Only)...................... 62 5.5 Platform.......................................................... 62 Platform Level Adjustment......................................... 62 Platform Rotation (If Equipped)................................... 62 5.6 Boom.............................................................. 62 Swinging the Boom................................................. 63 Raising and Lowering the Boom..................................... 63 Telescoping the Boom.............................................. 63 5.7 Jib Lift.......................................................... 64 5.8 User Fault Codes.................................................. 64 5.9 Battery Charging.................................................. 66 Battery Charger Fault Codes....................................... 68 5.11 Platform Removal & Installation.................................. 69 5.12 Material hook Installation....................................... 70 5.13 Material Hook Operating Precautions.............................. 71 5.14 Accessory Tray................................................... 72 5.15 Panel Tray....................................................... 72 5.16 Drive & Set...................................................... 74 To Set Up The Machine for Drive & Set Operation:.................. 74 To Prepare the Machine For Towing After Drive & Set Operation:.... 77 5.17 Shut Down and Park............................................... 80 5.18 Tie Down......................................................... 81 Section 6. EMERGENCY PROCEDURES........................................... 99 6.1 General........................................................... 99 6.2 Incident Notification............................................. 99 6.3 Emergency Operation............................................... 99 Operator Unable to Control Machine................................ 99 Platform or Boom Caught Overhead..................................100 6.4 Manual Descent....................................................100 Lift Down.........................................................101 Telescope In......................................................102 Telescope Out.....................................................102 Swing.............................................................103 Platform Jib......................................................103 Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE..................105 7.1 Introduction......................................................105 7.2 Operating specifications..........................................105 Dimensional Data..................................................107 Fluid Capacities..................................................107 Electric Power Unit...............................................107 Taillight and Marker Light Bulb Information (ANSI Machines).......108 Tires.............................................................108 Engine............................................................109 Batteries (Electric Machines).....................................109 Component Weights.................................................110 Lubrication.......................................................111 7.3 Operator Maintenance..............................................113 7.4 Tires & Wheels....................................................119 Glossary of Tire and Loading Terminology..........................119 Basic Tire Maintenance............................................119 Tire Inflation....................................................120 Tire Wear.........................................................120 Tire Repair.......................................................121 Tire Replacement..................................................121 Tire Fundamentals.................................................121 Wheel Replacement.................................................124 Wheel Installation................................................124 Lug Nuts (Bolts)..................................................125 Unsealed Wheel Bearings (Hubs)....................................126 7.5 Supplemental Information..........................................126 Section 8. INSPECTION AND REPAIR LOG......................................127
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